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Peugeot 205 GTI 1.9 - Box 10
BOX 10 - Kits 37-38-39-40
Kit 37
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The parts of kit 37
- 37A Michelin MXV tire
- 37B Wheel rim
- 37C Hub cover
- 37D Washer
- KM M 2,3 x 5 x 5,5 mm (x 2)
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Step 1
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Assembly drawings
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General view
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Kit 38
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The parts of kit 38
- 38A Michelin MXV tire
- 38B Wheel rim
- 38C Hub cover
- 38D Washer
- KM M 2,3 x 5 x 5,5 mm (x 2)
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Step 2
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Fit 34A Brake disc on 32A Rear axle ( entering also into 34C Brake caliper ) , and then fit 38B Wheel rim inner hub on 32A Rear axle , engaging its key into notch on 34A Brake disc ( blue arrow ).
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Fix 38B Wheel rim with KM screw via 38D Washer . Fit 38C Hub cover to 38B Wheel rim.
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Assembly drawings
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General view
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Kit 39
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The parts of kit 39
- 39A Spare wheel rim
- 39B Spare tire
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Step 3
Put 39B Spare tire for two minutes into hot water , for softening , and then fit it over 39A Wheel rim.
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Assembled Spare wheel
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Fit 4C Hub cover to front left 4B Wheel rim . 4C Hub cover is identical and interchangeable with 19C Hub cover.
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Fit 19C Hub cover to front right 19B Wheel rim.
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Assembly drawings
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General view
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Kit 40
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The parts of kit 40
- 40A Spare tire holder
- 40B Left tire holder shoe
- 40C Right tire holder shoe
- 40D Rear clamp mount
- 40E Rear tire holder clamp
- AM M 1,7 x 3 mm (x 5)
- BM M 2,0 x 4 mm (x 5)
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Step 4
Upturn chassis and fit one by one 40C Right and 40B Left tire holder shoes to 30A Chassis rear section under side and fix each one with AM screw.
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Fit 40D Rear clamp mount to the under side of 30A Chassis rear section and fix from above with AM screw ( top and bottom illustrations ).
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Fit , by carefully bending , 40A Spare tire holder legs into 40C Right and 40B Left spare tire holder shoes holes.
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Raise 40A Spare tire holder and pass Spare wheel under to fit it by 39A Spare wheel rim hub to the mounting pin on 30A Chassis rear section.
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Fit 40E Rear tire holder clamp to 40D Rear clamp mount , hugging the bar of 40A Rear tire holder , and fix with AM screw.
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Spare wheel installed.
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Upturn chassis and fit Front Bumper assembly by its 3G Right and 3F Left Brackets to 10A Front wheel frame and fix each one with two BM screws.
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Front bumper installed.
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Assembly drawings
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General view
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