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Peugeot 205 GTI 1.9 - Box 12
BOX 12 - Kits 45-46-47-48
Kit 45
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The parts of kit 45
- 45A Cabin floor
- 45B Safety belt guides ( x2 )
- 45C Cabin floor cover
- 45D Cabin floor cover
- 45E Cabin floor cover
- 45F Cabin floor cover
- 45G Cabin floor cover
- AP M 1,7 x 4 mm (x 3)
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Step 1
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Apply 45C Cabin floor cover to the left side of console base of 45A Cabin floor , bending and smoothing on upper 1-2 mm wide area over the edge as blue arrows show , with some overlapping on 45G Cabin floor cover.
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Peel 45D Cabin floor cover off its backing paper.
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Apply 45D Cabin floor cover to the right side of console base of 45A Cabin floor , bending and smoothing on upper 1-2 mm wide area over the edge as blue arrows show , with some overlapping on 45G Cabin floor cover.
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Peel 45E Cabin floor cover off its backing paper.
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Align two holes of 45E Cabin floor cover against two holes of 45A Cabin floor left side beam ( green arrows ) , and then smooth on top surface and side surfaces as blue arrows point , with its middle strip overlapping on 45G Cabin floor cover.
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Peel 45F Cabin floor cover off its backing paper.
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Align two holes of 45F Cabin floor cover against two holes of 45A Cabin floor right side beam ( green arrows ) , and then smooth on top surface and side surfaces as blue arrows point , with its middle strip overlapping on 45G Cabin floor cover.
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Fit right side 45B Safety belt guide to 45A Cabin floor and fix with AP screw.
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Fit left side 45B Safety belt guide to 45A Cabin floor and fix with AP screw.
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Assembly drawings
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General view
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Kit 46
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The parts of kit 46
- 46A ( L ) Left safety belt lock
- 46B ( R ) Right safety belt lock
- 46C Parking brake lever housing
- 46D Parking brake lever
- 46E Parking brake mount
- 46F Support bar
- 46G Cabin floor cover
- 46H Cabin floor cover
- 46I Cabin floor cover
- 46J Cabin floor cover
- AP M 1,7 x 4 mm (x 7)
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Step 2
Fit 46E Parking brake mount from below to 45A Cabin floor and fix with three AP screws . Smooth 45G Cabin floor cover free end on to 46E Parking brake mount top front side ( bottom illustrations ).
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Peel 46G Cabin floor cover off its backing paper and smooth on 46E Parking brake mount left side.
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Peel 46H Cabin floor cover off its backing paper and smooth on 46E Parking brake mount right side.
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Peel 46I Cabin floor cover off its backing paper and smooth on 45A Cabin floor rear rise wall.
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Peel 46J Cabin floor cover off its backing paper and smooth on 45A Cabin floor and 46E Parking brake mount hump (straight edge facing fore ).
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Fit 46D Parking brake lever from below through slot in 46C Parking brake lever housing , engaging into the nest.
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Apply 46F Support bar on top of 46D Parking brake lever and fix to 46C Parking brake lever housing with AP screw.
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Fit 46C Parking brake lever housing to 46E Parking brake mount and fix from below with two AP screws . (bottom illustrations ).
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Fit 46B ( R ) Right safety belt lock ( note sharp edge green arrow orientation ) to the right side of 46E Parking brake mount.
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Fit 46A ( L ) Left safety belt lock to the left side of 46E Parking brake mount.
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Parking brake and Safety belt locks installed.
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Assembly drawings
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General view
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Kit 47
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The parts of kit 47
- 47A Front Left side panel
- 47B Front Right side panel
- 47C Rear Left wheel arc
- 47D Rear Right wheel arc
- 47E Driver’s feet mat
- 47F Cabin floor cover
- 47G Cabin floor cover
- 47H Cabin floor cover
- 47I Cabin floor cover
- AP M 1,7 x 4 mm (x 7)
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Step 3
Peel 47F Cabin floor cover off its backing paper , align four holes ( green crossed arrows ) to four holes on 45A Cabin floor , apply and and smooth on the cover.
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Peel 47G Cabin floor cover off its backing paper , apply and smooth on 45A Cabin floor right front area.
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Peel 47H Cabin floor cover off its backing paper , apply and smooth on 45A Cabin floor left rear area.
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Peel 47I Cabin floor cover off its backing paper , apply and smooth on 45A Cabin floor right rear area.
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Fit 47A Front Left side panel to 45A Cabin floor and fix with AP screw.
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Fit 47B Front Right side panel to 45A Cabin floor and fix with AP screw.
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Fit 47C Rear Left wheel arc to 45A Cabin floor left rear corner and fix with two AP screws.
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Fit 47D Rear Right wheel arc to 45A Cabin floor right rear corner and fix with two AP screws.
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Fit 47E Driver’s feet mat to four holes in 45A Cabin floor upon 47F Cabin floor cover.
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Assembly drawings
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General view
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Kit 48
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The parts of kit 48
- 48A Centre console
- 48B Gear lever
- 48C Gear lever sheathing
- 48D Control lever base
- 48E Car radio with casette player
- 48F Centre console panel
- 48G ( L ) Left vent grid
- 48H ( R ) Right vent grid
- 48I Left console cover
- 48J Right console cover
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Step 4
Peel 48J Right console cover off its backing paper , apply and smooth on 48A Centre console right side.
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Peel 48I Left console cover off its backing paper , apply and smooth on 48A Centre console left side.
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Fit 48G ( L ) Left vent grid to 48A Centre console left side.
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Fit 48H ( R ) Right vent grid to 48A Centre console right side.
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Fit 48E Car radio with casette player to 48F Centre console panel.
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Fit 48F Centre console panel to 48A Centre console.
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Fit 48B Gear lever to 48D Gear lever base through 48C Gear lever sheathing in between.
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Fit 48C Gear leather sheathing to 48A Centre console.
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Assembly drawings
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General view
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