BOX 10 - Kits 37-38-39-40

Kit 37

PARTS OF NUMBER 37

  • 37A Cockpit partition frame  
  • 37B Oil hose ( x2 ) 
  • Screwdriver
  • BM screw M 2,0 x4mm ( x5)
Cockpit partition frame and oil hoses installation on the engine .

STEP 1
Fit 37A Cockpit partition frame to 25A Chassis lower frame sockets and 31A Left , 34A Right Side frames. Illustration below shows the attachment points on chassis in closer detail.

STEP 2
Fix 37A Cockpit partition frame to 31A Left and 34A Right Side frames with two BM screws.

STEP 3
Fix 37A Cockpit partition frame to 25A Chassis lower frame with two BM screws. Take two AAA batteries out of battery compartment until further use.

STEP 4

37A Cockpit partition frame installed on chassis .

STEP 5

Fit two 37B Oil hoses to 8A Front cover pins

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 38

PARTS OF NUMBER 38

  • 38A Left side frame 
  • 38B Fuel filter 
  • 38C Connectors ( x3 ) 
  • 38D Fuel hose 
  • BM screw M2,0 x4mm ( x4 ) 
  • JM screw M2,0 x5mm ( x2 )

Installation of the fuel filter on the side chassis and the engine on the chassis

STEP 1

Fit two Connectors (38D) to  Fuel filter (38B) pins. Fit  Fuel hose (38xc) into  Connector (38D) .

STEP 2

Fit  Fuel filter (38B) to Left side frame  (38A).

STEP 3

Fit 38A Left side frame (38A) to Cockpit partition frame (37A) and Chassis frame (25A) .

STEP 4

Fix Left side frame (38A) to  Chassis frame (25A) with BM screw.

STEP 5

Fix  Left side frame (38A) to Cockpit partition frame (37A) with BM screw.

STEP 6

Fit Engine assembly to Chassis, aligning two immediate attachment points (red arrows). Lead Oil hoses (37B) as shown on next illustration.

STEP 7

Pass the upper Oil hose (37B) above and the lower Oil hose (37B) below Left side frame V-bars (38A).

Upturn Chassis with Engine and fix Front Engine cover (8A) to  Engine front  (25A) mount with BM screw .

STEP 8

Upturn Chassis with Engine and fix Front Engine cover (8A) to  Engine front  (25A) mount with JM screw .

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 39

PARTS OF NUMBER 39

  • 39A Right side frame 
  • 39B Hose manifold 
  • 39C Connectors ( x3 ) 
  • BM screw M2,0 x4mm ( x3 ) 

Right side frame and fuel hose attachment 

STEP 1

Fit Right side frame (39A) to  Chassis frame (25A) and cockpit partition frame (37A) .

STEP 2

Fix Right side frame (39A) to cockpit partition frame (37A) with BM screw .

STEP 3

Fix  Right side frame (39A) to Chassis frame (25A) with BM screw from under side of chassis .

STEP 4

Fit three Connectors (39C) to Hose manifold (39B) .

STEP 5

Fit  Hose manifold (39B) by single Connector (39C) to 38C Fuel hose  (38C) - pass Fuel hose (38C) below side frame bar - green arrow. Fit Hose manifold (39B) with attached  Fuel hose (38C) to  Right side frame (39A).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 40

PARTS OF NUMBER 40

  • 40A X- Frame 
  • 40B Ignition coils ( x2 ) 
  • 40C High tension cables ( x2 ) 
  • 40D Connector ( x2 ) 
  • 40E Brake line ( x2 ) 
  • 40F Brake line ( x2 ) 
  • IM screw M1,7 x3,5mm ( x3 ) 
  • JM screw M2,0 x5mm ( x2 ) 

Installation of ignition coils and brake line

STEP 1

Fit  High tension cables (40C) to both Ignition coils (40B) and fit them to X-frame (40A) -  note notch orientation pointed by green arrows.

STEP 2

Fit 40A X-Frame (40A) to Left (38A) and 3 Right (39A) side frames.

STEP 3

Fix X-Frame (40A)  to Left side frame (38A) with IM screw.

STEP 4

Fix  X-Frame (40A) to Right side frame (39A) with IM screw. Fix Mounting arm (4B) to Right side frame (39A) with JM screw.

STEP 5

Fit both High tension cables ends (40C) on two Plugs (23C) .

STEP 6

Fit and Brake lines (40E & 40F) to Connector (40D).

STEP 7

Fit  Connector (40D) with attached Brake lines (40E & 40F) to 38A Left side frame bar (38A) - upper and lower illustrations.

STEP 8

Fit Brake lines (40E & 40F) to Connector (40D). Fit Connector (40D) to 39A Right side frame bar (39A) - upper and two lower illustrations.

ASSEMBLY DIAGRAM
GENERAL VIEW