BOX 15 - Kits 57-58-59-60

Kit 57

PARTS OF NUMBER 57

  • 57A Trumpet panel right
  • 57B Trumpet cap (x 6)
  • 57C Trumpet collar (x 6)
  • 57D Intake nozzle
  • 57E Fuel line
  • 57F Guide to Fuel line 
  • 1M M Screw 1.7 x 3.5 mm (x 3)
Assembly and mounting of the right intake trumpet panel and fuel lines to the engine

STEP 1
Detach the six intake nozzles (57D) from the sprue and position them on the right-hand trumpet panel (57A) - illustrations opposite.

STEP 2

Cut the fuel line (57E) into three lengths: 57E-1 (125 mm), 57E-2 (135 mm), 57E-3 (155 mm) and 57E-4 (160 mm). Pass them through the right-hand trumpet panel (57A) and attach them to their respective nozzles (57D) - see illustrations opposite.

STEP 3

Undo the two IM screws and remove the reinforcement bar (50B). Carefully lift the igniter head (22B) to facilitate the passage of the three fuel lines 57E-1 through the two guide lines (18D).

Follow the flow sequence as indicated by the red, blue and green wires.

STEP 4

Replace the ignition head (22B). Position the three 57E-1 fuel lines on three injector nozzles (12L) on the inside row. Follow the red, blue and green order as shown.

Pass the fuel lines (57E-2, 57E-3 and 57E-4) through the guide line (57F) and the two guide lines (18D) and position them on the three remaining injector nozzles (12L) of the inner row. Follow the red, blue and green order shown.

STEP 5

Replace the reinforcement bar (50B) by passing it under the fuel line (57E-2) - the highest one - and reattach it with two IM screws to the engine cradle.

Check that no fuel lines run over the inlet trumpets (16D) - red arrow - and attach the right-hand panel (57A) to them.

STEP 6

Place the six trumpet caps (57C) on the inlet trumpets (16D) and onto the right-hand panel (57A).

Fit the six trumpet collars (57B) on the inlet trumpets (16D) above the six trumpet collars (57C).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 58

PARTS OF NUMBER 58

  • 58A Trumpet panel left
  • 58B Trumpet cover (x 6)
  • 58C Trumpet neck (x 6)
  • 58D Intake nozzle
  • 58E Fuel line

Assembly and mounting of the left intake trumpet panel and fuel lines to the engine

STEP 1

Detach the six inlet nozzles (58D) from the sprue and position them on the left trumpet panel (58A) - see illustrations opposite.

STEP 2

Cut the fuel line (58E) into six lengths: 58E-1 (45 mm), 58E-2 (55 mm), 58E-3 (65 mm) and 58E-4 (85 mm), 58E-5 (100 mm) and 58E-6 (115 mm). Pass them through the left-hand trumpet panel (58A) and attach to their respective nozzles (58D) - illustrations opposite.

STEP 3

Route the three fuel lines (57E-2, 57E-3 and 57E-4) through the guide line (58F). Observe the running order as indicated by the red, blue and green wires.

Position the three fuel lines (58E-4, 58E-5 and 58E-6) on three injector nozzles (12L) in the outer row. Follow the red, blue and green order as indicated.

STEP 4

Position the fuel lines (58E-1, 58E-2 and 58E-3) on the three remaining injector nozzles (12L) in the outer row. Follow the red, blue and green sequence as shown.

Check that no fuel lines pass over the inlet trumpets (15D) - red arrows - and attach the left panel (58A) to them.

STEP 5

Position the six trumpet collars (58C) on the intake trumpets (15D) and onto the left panel (58A).

Position the six trumpet caps (58B) on the intake trumpets (15D) over the six trumpet collars (58C).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 59

PARTS OF NUMBER 59

  • 59A Left air intake cover
  • 59B Right air intake cover
  • 59C Engine cover
  • LP M Screw 1.2 x 3.5 mm (x 13)

Mounting of engine and air intake covers

STEP 1

Fit the engine cover (59C) over the left (58A) and right (57A) intake trumpet panels and secure with five LP screws (see illustrations).

STEP 2

Position the left air intake cover (59A) on the left trumpet panel (58A) and secure it with two LP screws.

Position the right air intake cover (59B) on the right trumpet panel (57A) and secure with four LP screws.

STEP 3

All covers are mounted on the engine.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 60

PARTS OF NUMBER 60

  • 60A Battery
  • 60B Battery cover
  • 60C Battery terminal (x 2)
  • 60D Battery cable
  • 60E Battery cable
  • 60F Strap
  • 60G Battery holder
  • 60H Gear lever with gear rod
  • 60I Gearbox rod
  • LP M Screw 1.2 x 3.5 mm (x 3)

Assembly and mounting of the battery and gear lever

STEP 1

Position the cables (60D and 60E) on the two battery terminals (60C). Position the terminals (60C) onto the battery (60A) and secure with two LP screws. Position the battery (60A) on the holder (60G).

STEP 2

Place the strap (60F) on top of the cover (60B) and battery (60A), and underneath the holder (60G) - see illustrations opposite.

STEP 3

Position the battery holder (60G) on the lower frame (25A) using its two lugs/pins.

Connect the cables (60D and 60E) to the lugs on the cockpit bulkhead (54A), just below the ignition box (56K).

STEP 4

Connect the gear lever (60H) and the gearbox rod (60I), then pass the latter through the opening in the cockpit bulkhead (54A) - see illustrations opposite.

STEP 5

Guide the gearbox rod (60I) to the gearbox support (53E) and connect it to it (see illustrations).

STEP 6

Position the gear lever (60H) on the right side of the chassis (34A) in the cockpit.

ASSEMBLY DIAGRAM
GENERAL VIEW