BOX 21 - Kits 81-82-83-84

Kit 81 - Left door assembly

Parts of number 81

  • 81A Window frame 
  • 81B Door handle 
  • 81C Fixed window lateral 
  • 81D Slider 
  • Screw EM M 2.0 x 5 mm (x 3) 
  • Screw NP M 1.2 x 4 mm (x 2) 
Step 1
Detach the slider (81D) from its backing paper and gently apply it along the upper edge of the window frame (81A) (as indicated by the red dotted lines).

Step 2

Place the fixed window lateral (81C) on the window frame (81A).

Step 3

Position the handle (81B) on the exterior panel of the left door (80A) and secure it from the inside with an NP screw.

Step 4

Position the window frame (81A) at the rear of the left door (80A) and fix it with two EM screws.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 82 - Left door assembly

Parts of number 82

  • 82A Left interior door panel 
  • 82B Door trim 
  • 82C Door trim 
  • 82D Attachment
  • 82E Slider
  • Screw ACP M 1.4 x 3 mm (x 5) 
  • Screw KP M 1.4 x 4 mm (x 2) 
Step 1

Detach the slider (82E) from its backing paper and gently apply it along the upper edge of the left inner door panel (82A) (as indicated by the red dotted lines).

Step 2

Position the door trim (82B) on the left door interior panel  (82A) and secure it from the other side with two ACP screws (illustrations opposite and below).

Step 3

Position the door trim (82C) on the left door interior panel (82A) and secure it from the other side with two ACP screws and one KP screw (illustrations opposite and below).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 83 - Installation of left door handles

Parts of number 83

  • 83A Side window 
  • 83B Gear wheel 
  • 83C Door handle 
  • 83D Window winder crank 
  • Screw RP M 1.7 x 3 x 5.5 mm (x 2) 
  • Screw UM M 1.7 x 3 x 5.5 mm (x 2)
Step 1

Place the door handle (83C) on the door trim (82C) and secure it from the other side to the left inner door panel (82A) with an RP screw (illustrations opposite and below).

Step 2

Position the window winder crank (83D) on the door trim (82B) then, from the other side, place the gear wheel (83B) on the notched end (red arrow) of the crank axle and secure the assembly with a UM screw. Check that by turning the crank (83D), the gear wheel (83B) also turns (illustrations above).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 84 - Assembly of the exterior mirror and installation of the left door

Parts of number 84

  • 84A Rear view mirror 
  • 84B Bracket top 
  • 84C Bracket bottom  
  • 84D Ball joint 
  • 84E Mirror 
  • Screw MP M 1.2 x 3 mm (x 6) 
  • Screw NP M 1.2 x 4 mm (x 2) 
  • Screw ZM M 1.7 x 3 mm (x 5) 
  • Screw AAM M 2.3 x 5 mm (x 3) 
Step 1

Remove the paper support from the mirror (84E)  and stick the mirror in the housing of the rearview mirror (84A). Position the bracket top (84B) and the ball joint (84D) on the exterior mirror (84A) and secure the assembly with an NP screw – check that you are not overtightening the fixture, the bracket top (84B) needs to remain mobile.

Step 2

Place the bracket bottom (84C) on the bracket top (84B) and secure with two MP screws – rotate the mirror (84A) to facilitate easy access for the screwdriver. Remove the protective film from the mirror (84E).

Step 3

Position the bracket bottom (84C) on the left exterior door panel (80A) and secure with an MP screw.

Step 4

Place the side window (83A) just below the edge of the slider (81D) (as indicated by the red dotted lines) by placing its notched edge along the window frame (81A) and its two guides on the vertical ribs of the left exterior door panel (80A).

Step 5

Position the attachment (82D) on the edge of the side window (83A) and the window frame (81A), then secure it with two MP screws, allowing the sliding movement of the window.

Step 6

Place the side window (83A) in the raised position and position the left interior door panel (82A) on the left exterior door panel (80A).

Step 7

Attach the left inner door panel (82A) to the left outer door panel (80A) with two ZM screws at the front (illustration above) and two ZM screws at the rear (illustration below).

Step 8

Rotate the window winder crank (83D) to check the side window (83A) moves properly up and down.

Step 9

Place the left door hinge (80B) on the bodywork (66A) and secure with two AAM screws. Check that the left door opens and closes correctly.

ASSEMBLY DIAGRAM
GENERAL VIEW