BOX 22 - Kits 85-86-87-88

Kit 85 - Assembly of the right door

Parts of number 85

  • 85A Right door 
  • 85B Hinge 
  • 85C Leaf spring 
  • Screw AMM M 2.3 x 3 x 6 mm (x 2) 
Step 1
Position the hinge axis (85B) in the housing provided on the inside of the right door (85A). Position the tapered end of the leaf spring (85C) along the hinge pin (85B), then position the two spring holes into the nipples that are located on the inside of the right door (85A).

Step 2

Secure the leaf spring (85C) to the right door (85A) with an AMM screw. Do not overtighten the screw to allow the hinge (85B) to rotate.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 86 - Assembly of the right door

Parts of number 86

  • 86A Window frame 
  • 86B Door handle 
  • 86C Fixed window lateral
  • 86D Slider 
  • NP Screw M 1.2 x 4 mm (x 2) 
  • EM Screw M 2.0 x 5 mm (x 3) 
Step 1

Detach the slider (86D) from its backing paper and gently apply it along the upper edge of the window frame (86A) (as indicated by the red dotted lines).

Step 2

Place the fixed window lateral (86C) on the window frame (86A).

Step 3

Position the handle (86B) on the exterior panel of the right door (85A) and secure it from the inside with an NP screw.

Step 4

Position the window frame (86A) at the rear of the right door (85A) and fix it with two EM screws.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 87 - Assembly of the right door

Parts of number 87

  • 87A Right interior door panel 
  • 87B Door trim 
  • 87C Door trim 
  • 87D Attachment
  • 87E Slider
  • Screw ACP M 1.4 x 3 mm (x 5) 
  • Screw KP M 1.4 x 4 mm (x 2) 
Step 1

Detach the slider (87E) from its backing paper and gently apply it along the upper edge of the right inner door panel (87A) (as indicated by the red dotted lines).

Step 2

Position the door trim (87B) on the right door interior panel  (87A) and secure it from the other side with two ACP screws (illustrations opposite and below).

Step 3

Position the door trim (87C) on the right door interior panel (87A) and secure it from the other side with two ACP screws and one KP screw (illustrations opposite and below).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 88 - Installation of the right door handles

Parts of number 88

  • 88A Side window 
  • 88B Gear wheel 
  • 88C Door handle 
  • 88D Window winder crank 
  • Screw RP M 1.7 x 3 x 5.5 mm (x 2) 
  • Screw UM M 1,7 x 3 x 5,5 mm (x 2)
  • Screw MP M 1,2 x 3 mm (x 3)
  • Screw ZM M 1,7 x 3 mm (x 5)
  • Screw AAM M 2,3 x 5 mm (x 3)
Step 1

Place the door handle (88C) on the door trim (87C) and secure it from the other side to the right inner door panel (87A) with an RP screw (illustrations above).

Step 2

Position the window winder crank (88D) on the door trim (87B) then, from the other side, place the gear wheel (88B) on the notched end (red arrow) of the crank axle and secure the assembly with a UM screw. Check that by turning the crank (88D), the gear wheel (88B) also turns (illustrations above).

Step 3

The door handles of the right door are now in position.

Step 4

Place the side window (88A) just below the edge of the slider (86D) (as indicated by the red dotted lines) by placing its notched edge along the window frame (86A) and its two guides on the vertical ribs of the right exterior door panel (85A).

Step 5

Position the attachment (87D) on the edge of the side window (88A) and the window frame (86A), then secure it with two MP screws, allowing the sliding movement of the window.

Step 6

Place the side window (88A) in the raised position and place the right interior door panel (87A) on the right exterior door panel (85A).

Step 7

Attach the right inner door panel (87A) to the right outer door panel (85A) with two ZM screws at the front (illustration above) and two ZM screws at the rear (illustration below).

Step 8

Rotate the window winder crank (88D) to check the side window (88A) moves properly up and down.

Step 9

Place the right door hinge (85B) on the bodywork (66A) and secure with two AAM screws. Check that the right door opens and closes correctly.

ASSEMBLY DIAGRAM
GENERAL VIEW