BOX 25 - Kits 97-98-99-100

Kit 97 - Assembly and installation of the left fog light

Parts of number 097

  • 97A Housing left fog light  
  • 97B Reflector 
  • 97C Headlight lens 
  • 97D Cover with beam guide 
  • 97E Bracket left fog light 
  • 97F Double-sided adhesive tape (x 4) 
  • 97G Sticker Left "driver's names" , car #9 (x 2) 
  • 97H Sticker Right "drivers' names" car #9 (x 2) 
  • 97I Sticker Left "driver's names" car #22 (x 2) 
  • 97J Sticker Right "drivers' names" car #22 (x 2) 
  • 97K Sticker Left "driver's names" car #28 (x 2) 
  • 97L Sticker Right "Drivers' names" #28 (x 2) 
  • Screw NP M 1.2 x 4 mm (x 2) 
  • Screw AP M 1.7 x 4 mm (x 3) 
  • Screw TP M 1.7 x 4 x 5.5 mm (x 2) 
  • Screw QM M 1.4 x 3 mm (x 2)
Step 1
Position the headlight lens (97C) on the reflector (97B) and fit the reflector into the left fog light housing (97A). Turn the body (66A) over, place the fog light into position and secure with an NP screw through the reflector (97B).

Step 2

Remove the paper backing (on one side only) from two double-sided adhesive tapes (97F) and attach them to the inside of the covers (97D). Then remove the backing paper of the other side of the two adhesive tapes (red arrows) and attach the cover (97D) to the left fog light housing (97A) (illustrations above).

Step 3

The cover with beam guide (97D) is attached to the left fog light housing (97A).

Step 4

Position the left fog light bracket (97E) on the left side of the front rocker panel (96A) and secure it with a QM screw.

Step 5

Place the left front bumper (1F) on the front rocker panel (96A) and secure it with two AP screws. Position the left bumper rubber (1H) on the front rocker panel (96A) and secure it with a TP screw.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 98 - Assembly and installation of the right fog light

Parts of number 098

  • 98A Housing right fog light  
  • 98B Reflector 
  • 98C Headlight Lens 
  • 98D Cover with beam guide 
  • 98E Right fog light bracket 
  • 98F Double-sided adhesive tape (x 4) 
  • 98G Sticker Car door car #9 (x 4) 
  • 98H Sticker Car door car #22 (x 4) 
  • 98I Sticker Car door car #28 (x 4) 
  • Screw NP M 1.2 x 4 mm (x 2) 
  • Screw AP M 1.7 x 4 mm (x 3) 
  • Screw TP M 1.7 x 4 x 5.5 mm (x 2) 
  • Screw QM M 1.4 x 3 mm (x 2) 
Step 1

Position the headlight lens (98C) on the reflector (97B) and fit the reflector into the right fog light housing (98A). Turn the body (66A) over, place the fog light into position and secure with an NP screw through the reflector (98B).

Step 2

Remove the paper backing (on one side only) from two double-sided adhesive tapes (98F) and attach them to the inside of the covers (98D). Then remove the backing paper of the other side of the two adhesive tapes (red arrows) and attach the cover (98D) to the left fog light housing (98A) (illustrations above).

Step 3

The cover with beam guide (98D) is attached to the right fog light housing (98A).

Step 4

Position the right fog light bracket (98E) on the left side of the front rocker panel (96A) and secure it with a QM screw.

Step 5

Place the right front bumper (1G) on the front rocker panel (96A) and secure it with two AP screws. Position the right bumper rubber (1J) on the front rocker panel (96A) and secure it with a TP screw.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 99 - Assembly of the body, chassis and accessories. Operational test.

Parts of number 099

  • 99A Engine protection plate 
  • 99B Transmission Protection plate
  • 99C License Plate Holder 
  • 99D Front Rally Plate 
  • 99E Rear Rally Plate 
  • 99F Double-sided adhesive (x 2) 
  • 99G Car sticker #9 (x 4) 
  • 99H Car sticker #22 (x 4) 
  • 99I Car sticker #28 (x 4) 
  • 99J Car roof sticker #9 (x 4) 
  • 99K Car roof sticker #22 (x 4) 
  • 99L Car roof sticker #28 (x 4) 
  • 99M Adhesive tape (x 11) 
  • Screw SM M 1.7 x 3 mm (x 5) 
  • Screw TP M 1.7 x 4 x 5.5 mm (x 3) 
  • Screw AAM M 2.3 x 5 mm (x 5) 
  • Screw IM M 2.3 x 6 mm (x 3) 
  • Screw AP M 1.7 x 4 mm (x 3) 
Step 1

Before attaching the body to the chassis, it is necessary to install the three LED lightbulbs of the shortest part of the cable (48C) (red circle) into the headlights at the left front of the body, and the three LED lightbulbs of the longest part of the cable (48C) (blue circle) into the headlights at the right front of the body. Start by bringing the body closer to the chassis, making sure to leave sufficient distance to access the cables and connect them as explained in the following steps. Be careful not to damage the left exterior mirror and the inner door handles during assembly.

Step 2

Connect the three LED lightbulbs of the shortest cable (48C) into the left headlights (93C, 95A and 97B), then secure the cables to the body (66A) with adhesive tape (99M) (illustrations above).

Step 3

Connect the three LED lightbulbs of the longest cable (48C) into the right headlights (98B, 95B and 94C), then secure the cables to the body (66A) with adhesive tape (99M) (illustrations above).

Step 4

Then attach the longest cable (48C) to the inside of the front of the body (66A) with adhesive tape (99M). At the rear of the car, connect cable H (47J) (red-black) into the slot on the inside of the rear body panel (66A), then secure the cable with adhesive tape (99M).

Step 5

Connect cables D (48D&47F) (blue-white) then secure them to the left rear inner wall of the engine compartment with adhesive tape (99M). Carefully bring the body and chassis together, then open the engine cover and attach the two oil lines (7D) (highlighted in red and green) to the side of the oil cooler fan housing (76A).

Step 6

Open the front hood and place the jack (50C) and spare wheel (51C) in the front compartment (illustrations above).

Step 7

Assemble the body and chassis, then secure the chassis floor (39A) to the body (66A) with two AAM screws near the front wheels and two AAM screws near the rear wheels (illustrations above).

Step 8

Position the license plate holder (99C) on the front rocker panel (96A) and secure with two TP screws.

Step 9

Position the front rocker panel (96A) on the bodywork pillars (66A), placing the right (98E) and left (97E) fog light supports on the pegs of the right (98A) and left fog light housings ( 97A), then secure with two IM screws.

Step 10

Position the engine protection plate (99A) on the front rocker panel (96A) and secure with four SM screws. Position the transmission protection plate (99B) on the oil pan and transmission (4E), then secure it with two AP screws.

Step 11

Remove the paper backing (one side only)  from the double-sided adhesive (99F) and attach it to the back of the front rally plate (99D). Slightly bend the front rally plate (99D) to fit the curve of the front of the body (66A). Then remove the paper backing of the other side of the double-sided adhesive and attach the front rally plate onto the body (66A).

Step 12

Remove the paper backing (one side only) from the  double-sided adhesive (99F) and attach it to the back of the rear rally plate (99E) (first detach the rally plate of its rectangular support). Slightly bend the rear rally plate (99E) to fit the curve of the engine cover (89A). Then remove the paper backing of the other side from the double-sided adhesive and attach the rear rally plate to the engine cover (89A).

ASSEMBLY DIAGRAM
GENERAL VIEW
OPERATING TEST
Step 1

Make sure the batteries are placed in the battery compartment. Place the battery switch in the “ON” position (red arrow). Open the left door and check that the cabin lighting turns on (red arrows). Press the start switch (62F) to turn on the other lights.

Step 2

Check that the taillights and headlights light up (red arrows).

Step 3

Check that the dashboard instrument backlight functions (red arrows). Push the gear lever (55E) down to verify that the reverse light switches on.

Step 4

The reversing light is on. After having tested the working of the electrical controls, turn the battery switch to the “OFF” position. Make sure to remove the batteries from their compartment in case of prolonged non-use so that they do not leak.

Kit 100 - Installing the trunk lock and applying the final set of stickers

Parts of number 100

  • 100A Trunk lock 
  • 100B Support stand (x 4) 
  • 100C Sticker front registration plate car #9 (x 2) 
  • 100D Sticker front registration plate car #22 (x2) 
  • 100E Sticker front registration plate car #28 (x 2) 
  • 100F Sticker rear registration plate car #9 (x 2) 
  • 100G Sticker rear registration plate car #22 (x 2) 
  • 100H Sticker rear car registration plate car #28 (x 2) 
  • 100I Sticker roof car #28 (x 2) 
Step 1

The application of car sticker set #9 is given as an example. Apply the front license plate sticker (100C) of car #9 to the license plate holder (99C).

Step 2

Detach the sticker (99G) (car #9) including its top film from the paper support. Apply it to the front rally plate (99D), then remove the top film.

Step 3

Apply the left sticker (97G) “driver names” of car #9 to the top of the left wing of the body (66A).

Step 4

Apply the right sticker (97H) “driver names” of car #9 to the top of the right wing of the bodywork (66A).

Step 5

Apply the door sticker (98G) (which is in two parts) from car #9 to the right door (85A) using the positioning marks.

Step 6

Apply the roof sticker (99J) of car # 9 to the right corner of the roof of the body (66A) using the positioning marks.

Step 7

Apply the door sticker (98G) (which is in two parts) of car #9 to the left door (80A) using the positioning marks.

Step 8

Apply the roof sticker (99J) of car #9 to the left corner of the roof of the body (66A) using the positioning marks.

Step 9

For car #28 only, apply the roof sticker (100I) to the roof of the body (66A).

Step 10

Apply the rear license plate sticker (100F) from car #9 to the rear panel of the body (66A), making sure to correctly align the openings in the plate and rear panel.

Step 11

Place the trunk lock (100A) over the rear registration plate sticker (100F) of car # 9 and on the rear panel of the body (66A).

Step 12

Detach the sticker (99G) (car #9) including its top film from the paper support. Apply it to the rear rally plate (99E), then remove the top film.

Step 13

Use the four support stands (100B) to raise the car.

ASSEMBLY DIAGRAM
GENERAL VIEW

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