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Box 26
BOX 26 - Kits 101-102-103-104
Kit 101 - LEFT REAR PANEL
Parts of number 101
- 101A Left rear side panel
- 101B Inner panel lining
- 101C Fuel cap
- 101D Fuel cap support
- 101E Plug shaft
- 101F Fuel cap housing
- Screw CM M 2.0 x 4 mm (x 4)
- Screw SM M 1.7 x 3 mm (x 6)
- Screw AP M 1.7 x 4 mm (x 2)
Step 1
Step 2
Position the fuel cap (101C) on the cap support (101D) and check the alignment of the openings. Detach a plug (101E) from its sprue with a tweezer. Insert the plug (101E) - using tweezers - into the opening in the cap (101C) and the support (101D) as shown. Check that the cap opens correctly.
Step 3
Place the fuel cap and its support in the cap housing (101F) and secure it from the rear with an AP screw as shown in the photo.
Step 4
Position the fuel cap and housing assembly on the inside of the left rear side panel (101A) as shown, then secure it with an SM screw.
Step 5
Place the left rear side panel (101A) under the left rear quarter window of the central part of the bodywork (93A), then secure it from the inside with three CM screws.
GENERAL VIEW
Kit 102 - RIGHT REAR PANEL
Parts of number 102
- 102A Right rear side panel
- 102B Inner panel lining
- 102C Fuel cap
- 102D Fuel cap support
- 102E Plug shaft
- 102F Fuel cap housing
- Screw CM M 2.0 x 4 mm (x 4)
- Screw SM M 1.7 x 3 mm (x 6)
- Screw AP M 1.7 x 4 mm (x 2)
Step 1
Place the right rear panel (102A) with the inside face facing up. Position the inner panel lining (102B) as shown in the photo and secure it with four SM screws.
Step 2
Position the fuel cap (102C) on the cap support (102D) and check the alignment of the openings. Detach a plug (102E) from its sprue with a cutter. Insert the plug (102E) by using tweezers into the opening in the cap (102C) and the support (102D) as shown. Check that the cap opens correctly.
Step 3
Place the fuel cap and its support in the cap housing (102F) and secure it from the rear with an AP screw as shown in the photo.
Step 4
Position the fuel cap and housing assembly on the inside of the right rear side panel (102A) as shown, then secure it with an SM screw.
Step 5
Place the right rear side panel (102A) under the right rear quarter window of the central part of the bodywork (93A), then secure it from the inside with three CM screws.
GENERAL VIEW
Kit 103 - LEFT DOOR
Parts of number 103
- 103A Left door
- 103B Door hinge
- 103C Hinge spring
- 103D Door handle support
- 103E Door handle
- Screw AP M 1.7 x 4 mm (x 2)
- Flat head screw AIM M 2 x 3 x 6 mm (x 2)
Step 1
Place the door handle support (103D) with the inside facing up – see picture. Insert the door handle (103E) into the housing, ensuring that the pin is correctly aligned with the opening (yellow circle). The door handle is assembled upside down.
Step 2
Position the door handle support (103D) on the left door (103A), matching the mounting opening as per picture. Secure the door handle support (103D) from the inside of the door with one AP screw.
Step 3
Position the door hinge (103B) on the inside of the door (103A). Check the correct orientation of the hinge (103B).
Position the hinge spring (103C) by centering the mounting opening with the seat of the screw (yellow circle) and aligning the rear pin with the rear opening of the spring (blue circle).
Secure the hinge spring (103C) with an AIM screw. Check that the hinge spring (103C) can move and has sufficient strength. If it is too loose, tighten the screw further.
GENERAL VIEW
Kit 104 - LEFT DOOR WINDOW
Parts of number 104
- 104A Left window
- 104B Window deflector
- 104C Lower window guide
- 104D Upper window guide
- 104E Slidable ventilation window
- 104F Window Latch
- Screw MP M 1.2 x 3 mm (x 9)
- Screw AGM M 2.0 x 3 mm (x 5)
Step 1
Position the deflector (104B) on the outside of the window (104A) and secure it with two MP screws as shown.
Step 2
Place the lower window guide (104C) on the inside of the window (104A) ensuring that the groove is facing upwards as per picture. Center the pin located on the right of the window in the opening of the lower window guide as shown (yellow circle). While holding it in position, secure the guide (104C) from the outside of the window (104A) with two MP screws.
Step 3
Position the sliding window (104E) in the groove of the lower window guide (104C) inside the window (104A). Check that the handle is oriented towards the front of the window.
Step 4
Position the upper window guide (104D) on the inside of the window (104A) ensuring that the groove is facing downwards as per picture. Center the pin located on the right of the window into the opening of the upper window guide as shown (yellow circle). While holding the guide and the window in position, secure the guide (104D) from the outside of the window (104A) with two MP screws.
Step 5
Position the latch (104F) into the opening of the handle of the sliding window (104E) and secure with an MP screw. Check that the latch (104F) turns easily and that it locks the sliding window (104E) correctly. If necessary, tighten or loosen the screw for a proper fit.
Step 6
Place the left window (104A) on the inside of the left door (103A), with the deflector facing outwards. Secure the window (104A) to the left door with four AGM screws.