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Peugeot 205 GTI 1.9 - Box 18
BOX 18 - Kits 69-70-71-72
Kit 69
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The parts of kit 69
- 69A Top front panel
- 69B Bonnet lock
- 69C Front bumper ( with corrected color )
- AP M 1,7 x 3 mm (x 3)
- KP M 2,0 x 4 mm (x 2)
- BM M 2,0 x 4 mm (x 3)
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Step 1
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Remove 2C Front license plate from 2A Front bumper by releasing two AP screws.
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Remove 2B Molding from 2A Front bumper by unplugging first its sides from inside of bumper ( blue arrows ).
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Fit 2B Molding to newly supplied 69C Front bumper ( with correct dark gray color ).
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Fit 2C Front license plate to newly replaced 69C Front bumper and fix with two AP screws.
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Assembly drawings
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General view
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Kit 70
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The parts of kit 70
- 70A Left headlight lens
- 70B Left headlight housing
- 70C Right headlight lens
- 70D Right headlight housing
- 70E Left turn light lens
- 70F Left turn light housing
- 70G Right turn light lens
- 70H Right turn light housing
- 70I Headlight cable K ( x2 )
- 70J Tape ( x4 )
- DP M 1,7 x 3 mm (x 7)
- AP M 1,7 x 4 mm (x 7)
- KP M 2,0 x 4 mm (x 3)
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Step 2
Fit 70G Right turn light lens to 70H Right turn light housing and fix with DP screw . Fit 70E Left turn light lens to 70F Left turn light housing and fix with DP screw.
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Fit 70C Right headlight lens to 70D Right headlight housing and fix with two DP screws . Fit 70A Left headlight lens to 70B Left headlight housing and fix with two DP screws.
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Fit 70D Right headlight housing to 68A Front subframe and fix with two AP screws ( lower illustrations )
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Fit 70B Left headlight housing to 68A Front subframe and fix with two AP screws ( lower illustrations ).
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Fit 70F Left turn light housing to 68A Front subframe and fix with AP screw ( upper and lower illustrations ).
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Fit 70H Right turn light housing to 68A Front subframe and fix with AP screw ( upper and lower illustrations ).
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Fit 69C Front bumper to 68A Front subframe and fix with two KP screws ( lower illustrations ).
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Fit two 70I Headlight cable K LEDs into 70D Right and 70B Left headlight housings.
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Fix right side 70I Headlight cable K to 68A Front subframe with 70J Tape . Note cable being bent as blue arrows point.
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Fix left side 70I Headlight cable K to 68A Front subframe with 70J Tape . Note cable being bent as blue arrows point.
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Assembly drawings
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General view
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Kit 71
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The parts of kit 71
- 71A Front left wing
- 71B Front left arc cover
- 71C Molding
- DP M 1,7 x 3 mm (x 4)
- BM M 2,0 x 4 mm (x 7)
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Step 3
Fix 70I Headlight cable K and 66G Saloon light cable E to right inner wall of 64A Body frame with 70J Tape.
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Fix 70I Headlight cable K and 66F Saloon light cable D to left inner wall of 64A Body frame with 70J Tape.
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To facilitate further assembly cut the threads by taking three BM screws and screwing them in ( blue arrows ) 71A Front left wing , and then unscrewing completely ( red arrows ).
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Fit 71C Molding ( note the front slanted edge ) to 71B Front left arc cover.
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Fit 71B Front left arc cover to 71A Front left wing and fix with three DP screws.
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Fit 71A Front left wing to 68A Front subframe left side and fix with three BM screws ( lower illustrations )
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Assembly drawings
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General view
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Kit 72
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The parts of kit 72
- 72A Front right wing
- 72B Front right arc cover
- 72C Molding
- DP M 1,7 x 3 mm (x 4)
- BM M 2,0 x 4 mm (x 7)
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Step 4
To facilitate further assembly cut the threads by taking three BM screws and screwing them in ( blue arrows ) 72A Front right wing , and then unscrewing completely ( red arrows ).
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Fit 72C Molding ( note the front slanted edge ) to 72B Front right arc cover.
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Fit 72B Front right arc cover to 72A Front right wing and fix with three DP screws.
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Fit 72A Front right wing to 68A Front subframe right side and fix with three BM screws ( lower illustrations ).
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Assembly drawings
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General view
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