BOX 9 - Kits 33-34-35-36

Kit 33 - INTAKE AND SUPERCHARGER MANIFOLDS

33A Intake manifold #1
33B Intake manifold #2
33C Relief valve
33D Turbo support (x 2)
33E Supercharger manifold #1

33F Supercharger manifold #2
Screw AM M 1.7 x 4 mm (x 3)
Screw CM M 2.0 x 4 mm (x 5)
Screw AP P 1.7 x 4 mm (x 10)

Step 1

Position the two turbo supports (33D) on the left engine block (32A) and secure them with two AM screws.

Step 2

Position the turbo manifold (33F) onto the turbo manifold (33E) and secure it with three AP screws.

Position the intake manifold (33A) onto the turbo manifold (33E) as shown and secure with an AP screw. Complete the assembly by securing the intake manifold (33B) to the intake manifold (33A) with two AP screws, then position the relief valve (33C) onto the intake manifold (33B).

Step 3

Position the intake manifold (33B) on the left engine block (32A) and secure with two AP screws.

Step 4

Assemble the right and left engine blocks (29A&32A) making sure to correctly connect the oil line (31F) to the oil filter (32C) (red circle). Secure the two motor halves (29A&32A) with four CM screws, then position the starter motor (32D) into the gearbox housing (31A).

GENERAL VIEW

Kit 34 - TURBOCHARGER

34A Turbocharger (outer part)
34B Turbocharger (inner part)
34C Turbocharger (front)

34D Turbocharger element
Screw AP P 1.7 x 4 mm (x 11)

Step 1

Position the element (34D) on the interior part of the turbocharger (34B) and secure from below with an AP screw.

Step 2

Position the inner part of the turbocharger (34B) on the supercharger manifold (33E) and secure it with two AP screws.

Secure the inner part of the turbocharger (34B) to the turbo element (33D) with an AP screw.

Step 3

Position the front of the turbocharger (34C) on the outer part of the turbocharger (34A) and secure with two AP screws. Position the outer part of the turbocharger (34A) on the inner part (34B) and secure it with two AP screws.

Step 4

Secure the second turbo element (33D) to the front of the turbocharger (34C) with an AP screw.

GENERAL VIEW

Kit 35 - ACCELERATOR ROD ASSEMBLY

35A Accelerator spring lock
35B Upper accelerator lever
35C Accelerator rod #1
35D Centre rod
35E Accelerator rod #2
35F Accelerator rod #3
35G Lower accelerator rod cover

35H Lower accelerator lever
35I Front accelerator lever
35J Accelerator rod #4
35K Accelerator spring
Screw AP P 1.7 x 4 mm (x 2)
Screw ABP P 1.4 x 3 mm (x 3)
Screw ACP P 1.4 x 3 mm (x 3)

Step 1

Carefully observe the centre rod (35D) in order to clearly identify the ends “A” and “B”.

Place the accelerator rods (35C&35E) on the central rod (35D), taking care to distinguish between the two openings (A and B) located at the ends of the central rod.

Insert the longer shaft of accelerator rod #1 (35C) into opening "B" in the central rod (35D).

Step 2

Place the accelerator rod #3 (35F) onto the free end of the accelerator rod #2 (35E), then position the lower accelerator lever (35H) onto the accelerator rod #3 (35F). Make sure each part is positioned correctly.

Step 3

Place the accelerator spring lock (35A) onto the intake manifold (33A) and secure with two ACP screws.

Step 4

Position the longest end of the accelerator spring (35K) into the smallest opening of the upper accelerator lever (35B). Check that the assembly is correctly done. Place the free end of the accelerator rod #1 (35C) into the free opening of the upper accelerator lever (35B), then position the spring (35K) on the accelerator spring lock (35A).

Step 5

Secure the upper accelerator lever (35B) and centre rod (35D) to the intake manifold (33A) with two ABP screws - as shown in the picture.

Step 6

The lower accelerator rod cover (35G) offers a groove to accommodate the accelerator rod #3 (35F) (red dotted line). Position the lower accelerator rod cover (35G) on the accelerator rod #3 (35F) and secure it with an AP screw.

Step 7

Place the front accelerator lever (35I) on the accelerator rod #4 (35J). Observe the difference between the two ends of this part (35J) (small head and bigger head). Place the accelerator rod #4 (35J) on the lower accelerator lever (35H).

GENERAL VIEW

Kit 36 - AIR BOX

36A Air box
36B Air box cover
36C Air box manifold (inner part)

36D Air box manifold (outer part)
Screw AP P 1.7 x 4 mm (x 5)
Screw RP P 1.7 x 3 mm (x 2)

Step 1

Place the air box manifold inner part (36C) onto the manifold outer part (36D) and secure with two AP screws. Position the air box (36A) on the assembled manifold (36C&36D) and secure it from the inside with an RP screw. Close the air box (36A) with the cover (36B).