BOX 20 - Kits 77-78-79-80

Kit 77 - Assembling and fitting of the fuel tank flap, the cap and the fuel tank recess

Parts of number 77

  • 77A Fuel tank filler flap
  • 77B Fuel tank cap 
  • 77C Fuel tank access niche
  • Screw SM M 1.7 x 3 mm (x 3) 
  • Screw VM M 2.3 x 4 x 6 mm (x 3) 
  • Screw AP M 1.7 x 4 mm (x 2) 
Step 1
Position the tank cap (77B) on the access recess (77C) and secure it from the behind with an AP screw (illustrations opposite and below).

Step 2

Position the fuel tank flap  (77A) on the top edge of the rectangular opening located on the right side of the bodywork (66A), then secure it from the inside with two SM screws.

Step 3

Position the tank access niche from above and secure it from the inside with two VM screws.

Step 4

Check the correct opening and closing of the fuel tank flap on the right outer side of the bodywork.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 78 - Assembling and installation of the rear bumpers. Installation of the tow hooks and handbrake

Parts of number 78

  • 78A Rear bumper (x 2) 
  • 78B Bumper protector (x 2) 
  • 78C Rubber ring (x 4) 
  • 78D Tow hook (x2) 
  • 78E Handbrake 
  • Screw EP M 2.0 x 5 mm (x 5) 
Step 1

Position the bumper protectors (78B) on the bumpers (78A) and fix each with a rubber rings (78C).

Step 2

Position the two rear bumpers (78A) on the rear panel of the bodywork (66A) and secure each of them from the inside with two EP screws (illustrations opposite and below).

Step 3

Position the handbrake (78E) on the cabin floor (52A), underneath the dashboard (illustrations above).

Step 4

Turn the chassis over and position the tow hooks (78D) on the left rear (50A) and right rear (50B) panels (illustrations opposite and below).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 79 - Installation of the side cabin panels and roll bar

Parts of number 79

  • 79A Left cabin panel 
  • 79B Right cabin panel 
  • 79C Roll bar 
  • 79D Eye hook (x 2) 
  • Screw AP M 1.7 x 4 mm (x 5)
Step 1

Position the left cabin panel (79A) on the cabin floor (52A) and secure it with two AP screws.

Step 2

Place the right cabin panel (79B) on the cabin floor (52A) (passing the filler neck (53F) through it) and secure it with two AP screws. 

Step 3

Position the two eye hooks (79D) on the lower rod of the roll bar (79C).

Step 4

Position the rear rod of the roll bar (79C) on the rear cabin panel (53C) and engage the front rod in the recesses located on the top of the right (79B) and left (79A) cabin panels.

Step 5

Attach the seat belts (58B&56B) - using their respective hook buckles (58C&56C) - to the eye hooks (79D) located on each side of the roll bar (illustrations above and below).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 80 - Left door assembly

Parts of number 80

  • 80A Left door 
  • 80B Hinge 
  • 80C Leaf spring 
  • Screw AMM M 2.3 x 3 x 6 mm (x 2) 
Step 1

Position the hinge axis (80B) in the housing provided on the inside of the left door (80A). Position the tapered end of the leaf spring (80C) alongside the hinge axis (80B), then position the two openings of the spring into the protrusions located on the inside of the left door (80A).

Step 2

Secure the leaf spring (80C) to the left door (80A) with an AMM screw. Do not overtighten the screw in order to allow the rotation of the hinge (80B).

ASSEMBLY DIAGRAM
GENERAL VIEW