BOX 23 - Kits 89-90-91-92

Kit 89 - Assembly and mounting of the bonnet

Parts of number 89

  • 89A Engine bonnet 
  • 89B Bonnet hinge (x 2) 
  • 89C Hinge bracket (x 2) 
  • 89D Bonnet bracket 
  • Screw NP M 1.2 x 4 mm (x 3) 
  • Screw MP M 1.2 x 3 mm (x 5) 
  • Screw GM M 1.4 x 3 mm (x 2) 
  • Screw MM M 1.2 x 3 mm (x 2)
Step 1
Position the two bonnet hinges (89B) on the bonnet (89A) and secure them with two MP screws. Position the bonnet bracket (89D) in the corner below the bonnet (89A) and secure with a QM screw.

Step 2

The bonnet (89A) is now fitted with its hinges (89B) and brackets (89D).

Step 3

Position the hinge brackets (89C) on the rear of the body (66A) and secure them from below using two MP screws (see illustrations above).

Step 4

Place the bonnet (89A) on the body (66A) and install the hinges (89B) on the hinge brackets (89C). Secure the hinges (89B) to the hinge brackets (89C) using two NP screws engaged to the outer side of the hinges.

Step 5

Lift the bonnet (89A) and partially insert a MM screw into the rear body (66A). Attach the bonnet bracket (89D) onto the head of the MM screw.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 90- Installation of the windscreen wipers

Parts of number 90

  • 90A Left windscreen wiper (with longer bracket, red arrow) 
  • 90B 
  • Right windscreen wiper
Step 1

Position the right windscreen wiper (90B) (short bracket) on the front of the body (66A). Position the left windscreen wiper (90A) (long bracket) on the front of the body (66A).

Step 2

The left (90A) and right (90B) windscreen wipers are now positioned at the front of the bodywork.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 91 - Assembly and fitting of front badge, rally sticker, bonnet barrel and reverse light.

Parts of number 91

  • 91A Front badge 
  • 91B Front hood cylinder 
  • 91C Housing reverse light 
  • 91D Reverse light 
  • 91E Rally sticker
Step 1

Position the badge (91A) on the front of the body (66A). Position the bonnet cylinder (91B) on the right front right of the body (66A).

Step 2

Position the reverse light (91D) onto the housing (91C).

Step 3

Position the reverse light housing (91C) on the left side of the rear body panel (66A).

Step 4

Remove the Rally sticker (91E) from its paper backing and affix it to the left rear quarter window (66A).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 92 - Assembly of the bracket and mounting of the front bonnet on the bodywork

Parts of number 92

  • 92A Bracket 
  • 92B Spring 
  • 92C Support
  • Screw ANM M 1.4 x 7 mm (x 2) 
  • Screw AP M 1.7 x 4 mm (x 3) 
  • Screw CM M 2.0 x 4 mm (x 2) 
  • Screw QM M 1.4 x 3 mm (x 2)
Step 1

Engage the support (92C) in the spring (92B) to the position indicated by the red circle, then place the legs of the spring (92B) in the slots provided in the bracket (92A). Check that the bracket (92A) (concave surface) is pointing in the correct direction, as indicated by the red arrow.

Step 2

Position the bonnet bracket thus assembled at the front of the inner side of the bonnet (1A), then secure with an ANM screw through the support (92C). Check the correct direction of the bracket (92A) (concave surface) indicated by the red arrow.

Step 3

Place the front bonnet (1A) onto the body (66A) and secure the two hinge brackets (1E) from below using two AP screws (see illustrations above and below).

Step 4

Secure the front bonnet bracket (92A) to the body (66A) using a CM screw.

Step 5

Half insert a QM screw on the left front wing of the body (66A). Hook the bonnet lock (1L) onto the head of the QM screw.

ASSEMBLY DIAGRAM
GENERAL VIEW