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Box 29
BOX 29 - Kits 113-114-115-116
Kit 113 - LEFT FRONT BONNET-DOOR PARTITION
Parts of number 113
- 113A Left front bonnet-door partition
- 113B Partition support
- 113C Left rear skirt
- 113D Lower attachment (x 2)
- 113E Lower platform attachment
- Screw AM M 1.7 x 4 mm (x 4)
- Screw CM M 2.0 x 4 mm (x 6)
- Flat head screw AIM M 2.0 x 3 mm (x 2)
Step 1
Step 2
Position the separation support (113B) on the left front bonnet-door partition (113A) as shown in the photo, then secure it with an AM screw.
Step 3
Position the partition (113A) in front of the left front door (103A) as shown and secure it to the front compartment bulkhead (100A) with a CM screw. Turn the assembly over and secure the body with a CM screw (red circle). Then secure the partition support (113B) to the left floor panel (67A) with an AM screw (yellow circle).
Step 4
Place the lower platform attachment (113E) on the left floor panel (67A) and secure it with an AIM screw. Then secure the lower attachment (113E) to the central part of the body (93A) with a CM screw.
Step 5
Position a lower attachment (113D) on the left rear skirt (113C) and secure with an AM screw. Then position the skirt (113C) on the rear part of the body (93A) and secure the lower attachment (113D) to the left floor panel (67A) with a CM screw as shown (yellow circle). Put the second attachment (113D) aside - this will be used at a later stage.
GENERAL VIEW
Kit 114 - RIGHT FRONT BONNET-DOOR PARTITION
Parts of number 114
- 114A Right front bonnet-door partition
- 114B Partition support
- 114C Right rear skirt
- 114D Lower attachment (x 2)
- 114E Lower platform attachment
- 114F Adhesive tape (x 3)
- Screw AM M 1.7 x 4 mm (x 9)
- Screw CM M 2.0 x 4 mm (x 11)
- Flat head screw AIM M 2.0 x 3 mm (x 2)
- Screw CP P 2.0 x 4 mm (x 3)
Step 1
Position the partition support (114B) on the right front bonnet-door partition (114A) as shown in the photo, then secure it with an AM screw.
Step 2
Position the partition (114A) in front of the right front door (108A) as shown and secure it to the front compartment bulkhead (100A) with a CM screw.
Turn the assembly over and secure the body with a CM screw (red circle). Then secure the partition support (114B) to the right floor panel (67B) with an AM screw (yellow circle).
Step 3
Place the lower platform attachment (114E) on the right floor panel (67B) and secure it with an AIM screw. Then secure the lower attachment (114E) to the central part of the body (93A) with a CM screw.
Step 4
Position a lower attachment (114D) on the right rear skirt (114C) and secure it with an AM screw. Then position the skirt (114C) on the rear part of the body (93A) and secure the lower attachment (114D) to the left floor panel (67B) with a CM screw as shown (yellow circle).
Step 5
Connect the taillight wire bundle (19A) to the PCB (18C).
Carefully separate the wire of the right blinking light (H1-4) from the rest of the wires and secure them with two adhesive tapes (114F) as per picture.
Step 6
Take the complete engine assembly, flip it over and place the lower rear frame (22A) on the left and right floor panels (67A&67B). Check that the fuel tanks (52B&54B) are positioned slightly lower than the two rear skirts (red circles).
Secure the lower rear frame (22A) to the floor panels using six CM screws.
Step 7
Take the lower attachment (113D) that you have set aside in an earlier stage, then fix it to the left fuel tank (52B) with a CP screw and to the left rear skirt (113C) with an AM screw. Then take the lower attachment (114D) and secure it to the right fuel tank (54B) with a CP screw and to the right rear skirt (114C) with an AM screw.
Step 8
Turn the assembly over and attach the left and right rear upper reinforcement bars (92A&92B) to the engine frame (rear trapezoidal link arm 24A&25A) with two AM screws as shown (yellow circles).
Step 9
Route the air duct (37J) under the right rear upper reinforcement bar (92B) of the frame as shown.
GENERAL VIEW
Kit 115 - LEFT LOWER CHASSIS PANEL
Parts of number 115
- 115A Left lower chassis panel
- 115B Double expansion tank
- 115C Expansion tank
- 115D Hose
- Screw SP P 1.7 x 3 mm (x 3)
Step 1
Place the double expansion tank (115B) on the lugs provided on the front passenger compartment bulkhead (100A).
Step 2
Cut three sections from the hose (115D),1x 30mm long (115-D2), 1x 25mm long (115-D1) and 1x 10mm long (115-D3).
Insert the ends of the 25 mm hose (115D-1) on the lug of the dual expansion tank (115B) closest to the windshield and onto the first of the three lugs located on the bulkhead front compartment (100A), as shown in the photo (yellow circles). Then insert the ends of the 30 mm hose (115D-2) on the lug of the second dual expansion tank (115B) and onto the second of the three lugs located on the bulkhead front compartment (100A), as shown in the photo on the right (yellow circles).
Step 3
Insert one end of the 10 mm hose (115D-3) on the lug on the single expansion tank (115C). Insert the other end of the 10 mm hose (115D-3) onto the third of the three lugs located on the bulkhead front compartment (100A), as shown in the photo (yellow circle). Then position the lugs located under the single expansion tank (115C) into the two openings indicated by the yellow arrows.
Step 4
Attach the switch of the battery compartment (18B) to the left lower chassis panel (115A) with two SP screws (yellow circles). Make sure that the connections are oriented towards the inside of the bottom and that the two soldered contacts are towards the right. Turn the left lower chassis panel (115A) over and place it temporarily on the chassis base.
GENERAL VIEW
Kit 116 - RIGHT LOWER CHASSIS PANEL
Parts of number 116
- 116A Right Lower Chassis Panel
- 116B Battery Compartment Cover
- Screw SM M 14.7 x 3 mm (x 10)
Step 1
Place the right lower chassis panel (116A) on the lower part of the right floor panel (67B), then secure it with four SM screws as shown (yellow circles).
Step 2
Next, secure the left lower chassis panel (115A) with four SM screws. Insert three AAA batteries into the battery compartment, respecting the polarity, with the spring on the negative side (yellow circle). Place the battery compartment cover (116B). It is now possible to test the electrical system using the remote control previously provided.