BOX 3 - Kits 9-10-11-12

Kit 9 - ASSEMBLING AND FITTING THE FIREWALL

9A Firewall
9B Bracket (x 2)
9C Oil filter and pump
9D Oil hose
9E Oil hose

9F Windshield washer fluid reservoir
9G Cap
9H Universal joint
AM Screw M 1.7 x 4 mm (x 5)
CM Screw M 2.0 x 4 mm (x 8)

Step 1

Position the two brackets (9B) on the firewall (9A) and secure each one with a CM screw. The protruding part of the brackets must face upwards.

Step 2

Position the oil filter and pump (9C) on the firewall (9A) as shown on the picture.

Step 3

Position the windshield washer fluid reservoir (9F) – after having mounted the cap (9G) - on the firewall (9A).

Step 4

Connect the oil hose 12 cm (9D) and oil hose 4,5 cm (9E) to the oil filter and pump (9C). The long part must be placed on the same side as the windshield washer fluid reservoir (9F), the shortest part on the opposite side.

Step 5

Position the firewall (9A) on the lower frame (5A) and the right (8F) and left (7F) side frames, passing the intermediate shaft (6A) through the opening in the firewall (9A).

Step 6

Attach the firewall (9A) to the right (8F) and left (7F) side frames using two AM screws.

Connect the hose (9E) to the pin at the rear of the firewall (9A) - see illustration below.

Step 7

Fasten the firewall (9A) to the bottom frame (5A) using four CM screws.

Step 8

Position the universal joint (9H) on the steering intermediate shaft (6A) and secure it with two AM screws.

GENERAL VIEW

Kit 10 - ASSEMBLY AND INSTALLATION OF THE BATTERY

10A Battery carrier
10B Battery
10C Battery cover

10D Battery terminal (x 2)
Screw SM M 1.7 x 3 mm (x 3)
Screw SP M 1.7 x 3 mm (x 3)

Step 1

Place the battery cover (10C) on the battery (10B). Position the two battery terminals (10D) on the battery cover (10C).

Step 2

Position the battery (10B) onto the battery carrier (10A) and secure it with two SP screws.

Step 3

Position the battery support (10A) on the firewall (9A) and fasten it from behind using two SM screws.

GENERAL VIEW

Kit 11- ASSEMBLY OF FRONT TUBULAR CAGE FRAME AND JACK ASSEMBLY

11A Chassis top frame
11B Inclined chassis frame
11C Bracket (x 2)
11D Jack rod
11E Jack lever (female)

11F Jack lever (male)
11G Subframe support (x 2)
Screw AM M 1.7 x 4 mm (x 5)
Screw SM M 1.7 x 3 mm (x 8)
Screw UM M 1.7 x 3 x 5.5 mm (x 3)

Step 1

Position the two brackets (11C) on the inclined chassis frame (11B). Secure with 2 SM screws.

Step 2

Position the inclined chassis frame (11B) on the lower frame (5A) and on the right (8F) and left (7F) side frames, then secure it with four AM screws.

Step 3

Position the top frame (11A) on the firewall (9A) and on the right (8F) and left (7F) side frames, then secure it with four SM screws and two UM screws respectively.

Step 4

Position the two subframe supports (11G) on the top chassis frame (11B).

Step 5

Position the male jack lever (11F) on the female jack lever (11E). Then insert the jack rod (11D) into the lever, as shown in the illustration.

Step 6

Click the jack bar assembly (11D) into the two cradle supports (11G).

GENERAL VIEW

Kit 12 - ASSEMBLY FRONT TUBULAR FRAME

12A Upper bar
12B Lower bar
12C Spare wheel strap
12D Hook (x 2)

12E Left tubular vertical frame
12F Right tubular vertical frame
EM M 2.0 x 5 mm screw (x 3)
GM M 2.0 x 6 mm screw (x 8)

Step 1

Position the lower bar (12B) on the lower frame (5A) and secure it with two GM screws.

Step 2

Position the right vertical tubular frame (12F) on the bracket (11C) and the lower bar (12B), then secure with an EM screw and a GM screw respectively.

Step 3

Position the left vertical tubular frame (12E) on the bracket (11C) and the lower bar (12B), then secure it with one EM screw and one GM screw respectively.