BOX 30 - Kits 117-118-119-120

Kit 117 - CHASSIS FRONT PROTECTION PLATE

Parts of number 117

  • 117A Front protection plate
  • 117B Towing eye
  • 117C Nylon tie (x 2)
  • 117D Front bonnet support pin (x 2)
  • Screw SM M 1.7 x 3 mm (x 5)
Step 1
Turn the Lancia 037 upside down and remove the AM screws on the left and right (yellow circle), then put them aside.

Turn the vehicle over again and replace the two front bonnet pin brackets 100B located on either side of the front passenger compartment bulkhead 100A with the front bonnet pin brackets 117D.Then reinsert the AM screws removed earlier into their housings.

Step 2

Turn the vehicle over and use a pair of scissors to cut off the protruding part of the flange that attaches the 18D cables to the chassis, as indicated by the red arrow. Carefully separate the cables (18D C2-1, C2-3, C2-4, C2-5 and C2-6) - yellow circle, then move half of them to the left side as indicated by the red arrow. Fix them with a new tie (117C) to the lower bar (12B) (see photo).

Then move the other half of the cables (18D C2-1, C2-3, C2-4, C2-6) to the right side and secure them with a new tie (117C) to the lower bar (12B). Use a pair of scissors to cut off the protruding part of the cable ties, as indicated by the yellow circles.

Step 3

Press the towing eye (117B) onto the lower part of the front protection plate (117A) as shown. Place the front protection plate (117A) on the front lower frame (5A) and secure with four SM screws.

GENERAL VIEW

Kit 118 - FRONT BONNET SUPPORTS

Parts of number 118

  • 118A Front bonnet support (x 2)
  • 118B Front bonnet fastener (x 2)
  • 118C Axle (x 2)
  • 118D Front bonnet left hinge
  • 118E Front bonnet right hinge
  • 118F Rubber strip (x 2)
  • 118G Retaining clip pin (x 2)
  • 118H Retaining ring (x 2)
  • 118I Hinge spacer (x 2)
  • 118J Double-sided adhesive tape (x 2)
  • Screw ABM M 1.7 x 6 mm (x 5)
  • Screw SM M 1.7 x 3 mm  (x 3)
Step 1

Use a pair of tweezers to insert the axles (118C), on one side only, into the two front bonnet fasteners (118B).

Position the two front bonnet fasteners (118B) on the two supports (118A). Insert the pins (118C) all the way through, as indicated by the yellow arrows, so that sections (118B) can move up and down.

Step 2

Place the front bonnet (1A) face down on the worktop.

Position the support (118A) and fastener (118B) assemblies (facing outwards) on either side of the bonnet (1A) as indicated by the yellow dotted circles, then secure them with an SM screw.

Step 3

Wind a rubber strip (118F) and insert it into the circular recess in the left hinge of the front cover (118D).

Step 4

Remove the protective film from a double-sided adhesive tape (118J). Apply the adhesive (118J) onto one of the hinge spacers (118I).

Remove the second protective film from the adhesive tape (118J) and attach the spacer (118I) to the left hinge (118D) as shown.

Step 5

Repeat the process for the right hinge (118E), the spacer (118I), the rubber strip (118F) and the double-sided adhesive tape (118J).

Step 6

Position the left hinge (118D) and the right hinge (118E) at opposite ends of the lower bar (12B).

Step 7

Position the front bonnet (1A) by matching the pins on the central part of the body (93A) with the two openings on the bonnet (yellow circle). Turn the assembly over and attach the two hinges (118D&118E) to the front bumper (3A) using two ABM screws on each side.

Step 8

Open the bonnet (1A) and insert the left LEDs as shown. C2-1: Left dipped headlight; C2-4: Left parking light; C2-5: Left indicator light; C2-3: Left parking light.

Then insert the right LEDs as shown: C2-1: right dipped headlight; C2-4: right parking light; C2-5: right indicator; C2-3: right parking light.

Step 9

Re-close the bonnet and lock the right front bonnet fastener (118B) to the right front bonnet/door partition (114A). Then lock the left front bonnet fastener (118B) to the left front bonnet/door partition (113A).

Step 10

Insert the bonnet retaining ring (118H) into the retaining clip pins (118G).

GENERAL VIEW

Kit 119 - FRONT BUMPER BLADE

Parts of number 119

  • 119A Front bumper blade 
  • Screw TM M 1.7 x 4 mm (x 4)
Step 1

Turn the model over with care. Position the bumper blade (119A), with the black side facing up, on the front bumper (3A), and secure it with 3 TM screws.

GENERAL VIEW

Kit 120 - FRONT WHEEL ARCHES

Parts of number 120

  • 120A Left front wheel arch
  • 120B Right front wheel arch
  • Screw SM M 1.7 x 3 mm (x 8)
Step 1

Open the front bonnet (1A) and install the left front wheel arch (120A), matching the three mounting points as shown (yellow circles). Secure the wheel arch (120A) with three SM screws.

Repeat the process for the right front wheel arch (120B).

Step 2

Close the front bonnet (1A) and insert the retaining clip pin (118G) into the opening in the front bonnet support pin (117D), then place the pin ring (118H) as shown in the photo.

Repeat the process for the second retaining pin on the other side of the bonnet.

GENERAL VIEW