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Peugeot 205 GTI 1.9 - Box 12
BOX 12 - Kits 45-46-47-48
Kit 45
The parts of kit 45
- 45A Cabin floor
- 45B Safety belt guides ( x2 )
- 45C Cabin floor cover
- 45D Cabin floor cover
- 45E Cabin floor cover
- 45F Cabin floor cover
- 45G Cabin floor cover
- AP M 1,7 x 4 mm (x 3)
Step 1
Apply 45C Cabin floor cover to the left side of console base of 45A Cabin floor , bending and smoothing on upper 1-2 mm wide area over the edge as blue arrows show , with some overlapping on 45G Cabin floor cover.
Peel 45D Cabin floor cover off its backing paper.
Apply 45D Cabin floor cover to the right side of console base of 45A Cabin floor , bending and smoothing on upper 1-2 mm wide area over the edge as blue arrows show , with some overlapping on 45G Cabin floor cover.
Peel 45E Cabin floor cover off its backing paper.
Align two holes of 45E Cabin floor cover against two holes of 45A Cabin floor left side beam ( green arrows ) , and then smooth on top surface and side surfaces as blue arrows point , with its middle strip overlapping on 45G Cabin floor cover.
Peel 45F Cabin floor cover off its backing paper.
Align two holes of 45F Cabin floor cover against two holes of 45A Cabin floor right side beam ( green arrows ) , and then smooth on top surface and side surfaces as blue arrows point , with its middle strip overlapping on 45G Cabin floor cover.
Fit right side 45B Safety belt guide to 45A Cabin floor and fix with AP screw.
Fit left side 45B Safety belt guide to 45A Cabin floor and fix with AP screw.
Assembly drawings
General view
Kit 46
The parts of kit 46
- 46A ( L ) Left safety belt lock
- 46B ( R ) Right safety belt lock
- 46C Parking brake lever housing
- 46D Parking brake lever
- 46E Parking brake mount
- 46F Support bar
- 46G Cabin floor cover
- 46H Cabin floor cover
- 46I Cabin floor cover
- 46J Cabin floor cover
- AP M 1,7 x 4 mm (x 7)
Step 2
Fit 46E Parking brake mount from below to 45A Cabin floor and fix with three AP screws . Smooth 45G Cabin floor cover free end on to 46E Parking brake mount top front side ( bottom illustrations ).
Peel 46G Cabin floor cover off its backing paper and smooth on 46E Parking brake mount left side.
Peel 46H Cabin floor cover off its backing paper and smooth on 46E Parking brake mount right side.
Peel 46I Cabin floor cover off its backing paper and smooth on 45A Cabin floor rear rise wall.
Peel 46J Cabin floor cover off its backing paper and smooth on 45A Cabin floor and 46E Parking brake mount hump (straight edge facing fore ).
Fit 46D Parking brake lever from below through slot in 46C Parking brake lever housing , engaging into the nest.
Apply 46F Support bar on top of 46D Parking brake lever and fix to 46C Parking brake lever housing with AP screw.
Fit 46C Parking brake lever housing to 46E Parking brake mount and fix from below with two AP screws . (bottom illustrations ).
Fit 46B ( R ) Right safety belt lock ( note sharp edge green arrow orientation ) to the right side of 46E Parking brake mount.
Fit 46A ( L ) Left safety belt lock to the left side of 46E Parking brake mount.
Parking brake and Safety belt locks installed.
Assembly drawings
General view
Kit 47
The parts of kit 47
- 47A Front Left side panel
- 47B Front Right side panel
- 47C Rear Left wheel arc
- 47D Rear Right wheel arc
- 47E Driver’s feet mat
- 47F Cabin floor cover
- 47G Cabin floor cover
- 47H Cabin floor cover
- 47I Cabin floor cover
- AP M 1,7 x 4 mm (x 7)
Step 3
Peel 47F Cabin floor cover off its backing paper , align four holes ( green crossed arrows ) to four holes on 45A Cabin floor , apply and and smooth on the cover.
Peel 47G Cabin floor cover off its backing paper , apply and smooth on 45A Cabin floor right front area.
Peel 47H Cabin floor cover off its backing paper , apply and smooth on 45A Cabin floor left rear area.
Peel 47I Cabin floor cover off its backing paper , apply and smooth on 45A Cabin floor right rear area.
Fit 47A Front Left side panel to 45A Cabin floor and fix with AP screw.
Fit 47B Front Right side panel to 45A Cabin floor and fix with AP screw.
Fit 47C Rear Left wheel arc to 45A Cabin floor left rear corner and fix with two AP screws.
Fit 47D Rear Right wheel arc to 45A Cabin floor right rear corner and fix with two AP screws.
Fit 47E Driver’s feet mat to four holes in 45A Cabin floor upon 47F Cabin floor cover.
Assembly drawings
General view
Kit 48
The parts of kit 48
- 48A Centre console
- 48B Gear lever
- 48C Gear lever sheathing
- 48D Control lever base
- 48E Car radio with casette player
- 48F Centre console panel
- 48G ( L ) Left vent grid
- 48H ( R ) Right vent grid
- 48I Left console cover
- 48J Right console cover
Step 4
Peel 48J Right console cover off its backing paper , apply and smooth on 48A Centre console right side.
Peel 48I Left console cover off its backing paper , apply and smooth on 48A Centre console left side.
Fit 48G ( L ) Left vent grid to 48A Centre console left side.
Fit 48H ( R ) Right vent grid to 48A Centre console right side.
Fit 48E Car radio with casette player to 48F Centre console panel.
Fit 48F Centre console panel to 48A Centre console.
Fit 48B Gear lever to 48D Gear lever base through 48C Gear lever sheathing in between.
Fit 48C Gear leather sheathing to 48A Centre console.