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Peugeot 205 GTI 1.9 - Box 4
BOX 4 - Kits 13-14-15-16
Kit 13
The parts of kit 13
- 13A Top mounting
- 13B Coil spring
- 13C Driveshaft
- 13D Pivot link
- 13E Stub axle
- 13F Rubber bellows
- 13G Rubber bellows
- CM M 1,7 x 4 mm (x 3)
- FM M 2,3 x 3 x 5,5 mm (x 2)
Step 1
Fit 13F Rubber bellows onto 13C Driveshaft.
Fit 13E Stub axle to 13C Driveshaft and fix with CM screw.
Slide 13F Rubber bellows along 13C Driveshaft to cover the joint ( blue arrows motion ).
Fit 13B Coil spring on 12F Front suspension strut.
Fit 13A Top mounting to 12F Front suspension strut top and fix with FM screw. Do not overtighten FM screw , leave rotation freedom for 13A Top mounting , this will enable better steering function.
Assembly drawings
General view
Kit 14
The parts of kit 14
- 14A Hub carrier
- 14B Brake disc outer part
- 14C Brake disc inner part
- 14D Brake caliper
- 14E Pivot link
- 14F Front suspension strut
- 14G Brake fluid pipe
- AM M 1,7 x 3 mm (x 3)
- DM M 2,0 x 7 mm (x 2)
- GM M 2,0 x 5 mm (x 3)
Step 2
Fit 14E Pivot link to 14A Hub carrier and fix with DM screw.
Fit 14D Brake caliper to 14A Hub carrier and fix with two AM screws.
Fit 14F Front suspension strut to 14A Hub carrier and fix with two GM screws.
Fit 14G Brake fluid pipe to 14D Brake caliper.
Fit together 14B Outer and 14C Inner Brake disc parts.
Assembly drawings
General view
Kit 15
The parts of kit 15
- 15A Top mounting
- 15B Coil spring
- 15C Driveshaft
- 15D Pivot link
- 15E Stub axle
- 15F Rubber bellows
- 15G Rubber bellows
- CM M 1,7 x 4 mm (x 3)
- FM M 2,3 x 3 x 5,5 mm (x 2)
Step 3
Fit 15D Pivot link to 15C Driveshaft and fix with CM screw.
Fit 15G Rubber bellows onto 15C Driveshaft to cover the joint ( blue arrows motion ), as shown on top and bottom illustrations.
15G Rubber bellows fitted home.
Fit 15F Rubber bellows onto 15C Driveshaft.
Fit 15E Stub axle to 15C Driveshaft and fix with CM screw.
Slide 15F Rubber bellows along 15C Driveshaft to cover the joint ( blue arrows motion ).
Fit 15B Coil spring on 14F Front suspension strut.
Fit 15A Top mounting to 14F Front suspension strut top and fix with FM screw. Do not overtighten FM screw , leave rotation freedom for 15A Top mounting , this will enable better steering function.
Assembly drawings
General view
Kit 16
The parts of kit 16
- 16A Lower suspension arm
- 16B Subframe
- 16C Left Trailing link arm
- 16D Right Trailing link arm
- 16E Clamp ( x2 )
- 16F Bracket
- 16G Roller
- CM 1,7 x 4 mm (x 2)
- GM 2,0 x 5 mm (x 5)
- HM 1,70 x 7 mm (x 2)
Step 4
Fit 16C Left and 16D Right Trailing link arms to 16B Subframe.
Fit two 16E Clamps to 16B Subframe and fix eaach one with GM screw.
Fit 16G Roller to 16F Bracket and fix with HM screw.
Fit 16F Bracket to 16B Subframe and fix with CM screw.
Fit 16A Lower suspension arm to 16B Subframe and fix with two GM screws.