BOX 1 - Kits 1-2-3-4

Kit 1

1A Left door
1B Hood with radiator air intake
1CLeft headlight screen
1D Left headlight housing
1E Left headlight cover

1F Left Headlight reflector
1G Left headlight lens
1H Left turn signal housing
1I Left turn indicator lens
AP Screw M 1.7 x 4 mm (x 2)
BP Screw M 1.7 x 4 x 5 mm (x 2)

Step 1

Position the left indicator lens 1I on the left indicator housing 1H.

Position the left turn indicator housing 1H on the left headlight housing 1D and secure it with a BP screw.

Step 2

Position the left headlight trim 1E on the left headlight housing 1D.

Position the left headlight reflector 1F in the left headlight lens 1G.

Step 3

Position the left headlight reflector 1F and headlight lens 1G assembly in the left headlight housing 1D.

Secure the assembly with an AP screw.

Pre-assembly of the left headlight

Assembly drawings

General view

Kit 2

2A Steering wheel
2B Steering column
2C Steering wheel badge
2D Front wheel
2E Front wheel outer rim

2F Front wheel inner rim
2G Hub cover
AM AM Screw M 1.7 x 3 mm (x 2)
BM Screw M 2.0 x 4 mm (x 4)

Step 1

Position the steering wheel 2A on the steering column 2B and secure it with a screw AM.

Position the badge 2C in the center of the steering wheel 2A.

Step 2

Steering wheel pre-assembly

Put the 2D tire in hot water for 2 minutes, then position the outer rim 2E on the front 2D wheel.

Step 3

Position the inner rim 2F on the front wheel 2D and fix it to the outer rim 2E with three BM screws.

Front wheel pre-assembly.

Assembly drawings

General views

Kit 3

3A Upper swing arm
3B Upper shock absorber support (marked 1)
3C Shock absorber piston
3D Shock absorber spring
3E Shock absorber cylinder
3F Lower shock absorber support (marked 2)
3G Top of hub carrier
3H Bottom of hub carrier
3I Lower swing arm
3J Lower swing arm bracket (x 2, marked 3)
3K Hub carrier hinge (x 2)

3L External surface of the brake disc (the arrow indicates the direction of the ventilation holes)
3M Internal surface of the brake disc (the arrow indicates the direction of the ventilation holes)
3N Internal brake half-disc
3O External brake half-disc
BM Screw M 2.0 x 4 mm (x 4)
CM Screw M 2,0 x 3 x 5 mm (x 3)
DM Screw M 2.0 x 8 mm (x 4)
EM Screw M 2.0 x 9 mm (x 4)
CP Screw M 1.7 x 3 mm (x 3)

Step 1

Position the 3K hub carrier articulation on the upper swing arm 3A and secure it with a DM screw passing it through the larger hole (red arrow).

Position the top of the 3G hub carrier on the articulation of the 3K hub carrier and secure it with a CM screw.

Step 2

Successively position the two lower swingarm brackets 3J (marked 3) on the lower swingarm 3I and fix each of them with an EM screw passing it through the larger hole (red arrow).

Position the 3F shock absorber lower bracket (marked 2) on the 3E shock absorber cylinder and secure it with a DM screw passing it through the larger hole (red arrow).

Step 3

Position the 3F shock absorber lower bracket on the 3I lower swingarm and secure it with a BM screw.

Position the 3K hub carrier articulation on the 3I lower swingarm and secure it with a DM screw passing it through the larger hole (red arrow).

Step 4

Position the bottom of the 3H hub carrier on the articulation of the 3K hub carrier and secure it with a CM screw.

Position the bottom of the 3H hub carrier on the top of the 3G hub carrier and secure it with two BM screws.

Step 5

Pre-assembly of the front left suspension in unfolded position

Position the upper shock absorber bracket 3B (marked 1) on the shock absorber piston 3C and secure it with an EM screw passing it through the larger hole (red arrow).

Step 6

Position the inner 3N and outer 3O brake half-discs together and secure them with two CP screws.

Step 7

Peel off the paper backing (red arrow) from the outer surface of the 3L brake disc (as indicated with the blue arrow below) and apply the adhesive to the 3O outer brake disc half.

Step 8

Peel off the paper backing (red arrow) from the inner surface of the 3M brake disc (as indicated with the blue arrow below) and apply the adhesive to the 3N inner brake disc.