BOX 21 - Kits 81-82-83-84

Kit 81

Parts of number 81

  • 81A Headlight bulb, right 
  • 81B Headlight housing, right 
  • 81C Large headlight cap
  • 81D Large headlight reflector 
  • 81E Large headlight lens 
  • 81F Small headlight housing (R) 
  • 81G Small headlight lens 
  • 81H Left headlight protector (x 2) 
  • 81I Right headlight protector (x 2) 
  • 81J Left headlight housing 
  • 81K Small headlight housing (L) 
  • AP Screw M 1.7 x 4 mm (x 3) 
  • BP Screw M 1.7 x 4 x 5 mm (x 3) 
  • HM Screw M 1.7 x 4 x 6 mm (x 5)
Headlight assembly and installation

Step 1
Position the small headlight lens (81G) on the small headlight housing (R) (81F).

Take one of the two headlight LED cables (35F), pass it through the right headlight housing (81B) and connect the LED to the small headlight housing (R) (81F).

Step 2

Position the small headlight housing (R) (81F) on the right headlight housing (81B) and secure with a BP screw. Position the large headlight cap (81C) on the right headlight housing (81B). Position the large headlight reflector (81D) on the large headlight lens (81E).

Step 3

Position the large headlight reflector (81D) - and lens (81E) - on the right headlight housing (81B) and secure with an AP screw. Connect the second LED of the headlight LED cable (35F) to the large headlight reflector (81D).

Step 4

The right headlight assembly is completed.

Before proceeding to assemble the left headlight unit, it is necessary to disassemble the left headlight unit that was assembled in the 1st edition and reuse most of its parts as well as the two new replacement parts provided for this step. Remove the old parts in the order indicated by the yellow numbers in the illustration above. Remove parts (1D and 1H) - identified by the brown dots - and leave parts (1F and 1G) attached together.

Step 5

Position the small headlight lens (1I) on the small headlight housing (L) (81K). Take the remaining headlight LED cable (35F), feed it into the new left headlight housing (81J) and connect the LED to the small headlight housing (L) (81K).

Step 6

Position the small headlight housing (L) (81K) on the new left headlight housing (81J) and secure it with a BP screw. Position the large headlight cover (1E) on the left headlight housing (81J). Position the large headlight reflector (1G) - and lens 1F - on the left headlight housing (81J) and secure with an AP screw.

Step 7

Connect the second LED of the headlight LED cable (35F) to the large headlight reflector (1G).

The left headlight assembly is now completed

Step 8

Remove the protective film from the right headlight bulb (81A). 

Position the right (81A) and left (1C) headlight lenses in their respective housings from the inside of the body (80A).

Step 9

Position the right (81B) and left (81J) headlight housings over the respective headlight bulbs and fasten them to the body (80A) with four HM screws (shown opposite).

Step 10

Detach the left headlight protector (81H) from its paper backing, position it over the black frame of the left headlight bulb and affix it. Observe that the transparent film stays slightly wrinkled on the headlight bulb, similar to reality. Repeat the procedure with the right headlight protector (81I).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 82

Parts of number 82

  • 82A Ventilation grille 
  • 82B Air intake left 
  • 82C Air intake right 
  • 82D Exhaust air grille left 
  • 82E Exhaust air grille right 
  • 82F Bonnet clip (blue x 6)
  • 82G Bonnet clip (orange) 
  • 82H Bonnet clip (white) 
  • 82I Decal (x 2)
  • IM Screw M 1.7 x 3.5 mm (x 9)

Fitting of the accessories and positioning of the decal on the bodywork

Step 1

Position the right (82C) and left (82B) air intakes on the inside of the front of the body (80A) and secure with three IM screws (shown above).

Step 2

Position the right (82E) and left (82D) exhaust air grilles inside the body (80A) and secure them with four IM screws (see illustrations).

Step 3

Fold the eight tabs at the edges of the ventilation grille (82A) to a right angle and fit it into the opening at the front of the body (80A). Fold the tabs of the ventilation grille (82A) from the inside to fasten it inside the opening at the front of the body (80A).

Step 4

The ventilation grille (82A) is attached to the body.

Remove the bonnet clips  (4x82F), (82G and 82H) from their sprue. Save the two remaining pieces for future use.

Step 5

Position the bonnet (1B) and secure temporarily with four bonnet clips (82F) - blue - to the body (80A).

Cut out one of the two decals (82I) and immerse it in water for 60 seconds. Then carefully slide it onto the body (80A) and position it opposite the number 20 on the bonnet (1B) - see next illustration.

Step 6

While the decal (82I) remains wet, move it to adjust with number 20 and overlap it at the bottom edge on the bonnet (1B) - as indicated with the red dotted line. Once the decal is correctly positioned, carefully remove the bonnet (1B).

Fold and smooth the bottom edge of the decal (red arrows) onto the body (80A) and wait 3 minutes for it to set. Gently remove any remaining water from the decal with a cotton swab, taking care not to displace it. When the decal is completely dry, punch two needle holes in the top of the decal as indicated by the red arrows.

Step 7

The accessories and decal are applied to the body (the bonnet is temporarily replaced).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 83

Parts of number 83

  • 83A Windscreen 
  • KM Screw M 1.7 x 3 x 5 mm (x 3)

Mounting of the windscreen

Step 1

Position the windscreen (83A) onto the body (80A).

Step 2

Check that the two windscreen tabs (83A) are properly placed in the slots on the body (80A) - red arrows - then secure the windscreen with two KM screws.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 84

Parts of number 84

  • 84A Upper roll bar 
  • IM Screw M 1.7 x 3.5 mm (x 8)

Mounting of the upper roll cage

Step 1

Position the upper roll bar (84A) into the body (80A) and secure it with two IM screws.

Step 2

Attach the upper roll bar (84A) to the body (80A) with four additional IM screws.

ASSEMBLY DIAGRAM
GENERAL VIEW