BOX 3 - Kits 9-10-11-12

Kit 9

NUMBER 9 PARTS

  • 9A Right cylinder head 
  • 9B Spark plugs (x 12 + 6 additional) 
  • 9C Intake valve cover 
  • 9D Exhaust valve cover
  • 9E Bulkhead (x 2) 
  • IM Screw M 1.7 x 3.5 mm (x 3) 
  • EP Screw M 1.7 x 5 mm (x 5) 
STEP 1
Position the exhaust valve cover 9D on the underside of the right cylinder head 9A and secure it with two EP screws. 

Position the intake valve cover 9C on the upper side of the right cylinder head 9A and secure it with two EP screws.

STEP 2

Detach twelve spark plugs 9B from the support using the pliers and tweezers, then position them on the right cylinder head 9A (illustrations below). 

STEP 3

9C and 9D valve covers and 9B spark plugs installed on the right cylinder head. 

Position the first partition 9E, riveted face outward (red arrow), on the side at the left end of cylinder head 9A.

STEP 4

Position the second bulkhead 9E, riveted face outward (red arrow), on the side at the right end of cylinder head 9A. 

Position four cylinders composed of elements 8F and 8G in the guide ribs on the rear wall of the right cylinder head 9A.

STEP 5

Four pre-assembled cylinders installed on the rear wall of the right cylinder head 9A. 

Position the right cylinder head 9A, with its four cylinders and its two partitions 9E, on the right engine block 7A and its two lower cylinder parts 7E, then secure it with two IM screws.

During assembly, keep cylinder head 9A upright so that the four cylinders do not move. 

STEP 6

Connect the 8C oil hose to the nozzle located at the end of the 9D exhaust valve cover. 

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 10

NUMBER 10 PARTS

  • 10A Crankcase top 
  • 10B Pulley 
  • 10C O-ring 
  • 10D Generator (x 2) 
  • 10E Front cover and axle (x 2) 
  • 10F Pulley (x 2) 
  • 10G O-ring (x 2) 
  • 10H Distributor base (x 2)
  • BM Screw M 2.0 x 4 mm (x 3) 
  • KM Screw M 1.7 x 3 x 5 mm (x 2) 
  • DP Screw M 1.7 x 3 x 5 mm (x 3) 
  • EP Screw M 1.7 x 5 mm (x 5) 
  • AP Screw M 1.7 x 4 mm (x 2)
STEP 1

Successively position the O-ring 10G then the pulley 10F on the axis of the front cover 10E and secure them with a DP screw. Position the front cover and the 10E axle on the 10D generator and secure it with an EP screw. Carry out this same assembly a second time. 

Fit the O-ring 10C on the pulley 10B, then position the assembly on the shaft outlet of the crankcase top 10A and secure it with a KM screw.

STEP 2

Position the 10D generators at the ends of the 10A crankcase top and secure them with an EP screw (illustrations below).

STEP 3

Position the 8D oil filter on top of the 10A crankcase and secure it with an AP screw. 

Position the engine casing top 10A on the linkage support 7F and secure it with two BM screws. 

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 11

NUMBER 11 PARTS

  • 11A Left engine block 
  • 11B Transmission box 
  • 11C Transmission housing cover 
  • 11D Upper part of cylinder (x 2) 
  • 11E Lower part of cylinder (x 2) 
  • IM Screw M 1.7 x 3.5 mm (x 3) 
  • JM Screw M 2,0 x 5 mm (x 3)
STEP 1

Assemble simultaneously  the upper parts 11D and the lower parts 11E to form two cylinders. 

Position the two cylinders assembled, through their lower parts 11E, on the outer face of the left engine block 11A and secure them with two IM screws.

STEP 2

Position the transmission housing cover 11C on the transmission housing 11B. 

Position the transmission box 11B on the left engine block 11A using the two lugs. 

STEP 3

Pre-assembled left engine block 

Position the left engine block 11A on the right engine block 7A and secure it with two JM screws. 

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 12

NUMBER 12 PARTS

  • 12A Intake valve cover 
  • 12B Main gear 
  • 12C Compressor 
  • 12D Side cover (x 2)
  • 12E Compressor housing 
  • 12F Secondary pinion (note the four rivets on the side) 
  • 12G Compressor base 
  • 12H Inspection hatch 
  • 12I Compressor outer body 
  • 12J Connector 
  • 12K Toothed belt 
  • 12L Injector nozzle (x 15) 
  • 12M Housing cover 
  • AP Screw M 1.7 x 4 mm (x 6) 
  • DP Screw M 1.7 x 3 x 5 mm (x 3)
  • JP Screw M 1.7 x 4 mm (x 3, silver)
STEP 1

Position the secondary gear 12F on the axis of the compressor 12C and secure it with a DP screw. 

Position connector 12J on compressor 12C and secure it with two AP screws.Position the side cover 12D on the compressor 12C. 

STEP 2

Position the outer body of compressor 12I on compressor 12C. Position the side cover 12D on the outer body of the compressor 12I. 

Position the base of the 12G compressor on the 12J connector and secure it with an AP screw.

STEP 3

Position the compressor housing 12E on the outer body of the compressor 12I and secure it with two silver JP screws. 

Position the main gear 12B on the shaft of the intake valve cover 12A and secure it with a DP screw. 

STEP 4

Positionner le pignon principal 12B sur l’axe du couvercle de soupapes d’admission 12A et le fixer avec une vis DP. 

Position the base of the compressor 12G on the intake valve cover 12A and secure it with two AP screws (illustrations below).

STEP 5

Position the toothed belt around the secondary pinion 12F and the main pinion 12B. 

Carefully detach twelve 12L injector nozzles from the holder using the pliers (red arrows). 

STEP 6

Position one by one, in two rows, the twelve 12L injector nozzles on the outer body of the 12I compressor. Mark the correct direction of assembly of the nozzles (red and blue arrows). 

ASSEMBLY DIAGRAM
GENERAL VIEW