BOX 5 - Kits 17-18-19-20

Kit 17

PARTS OF NUMBER 17

  • 17A Return spring ( x2 )
  • 17B Generator strut (x 6)
  • 17C Control rod (x 2)
  • 17D Rocker axle (x 2)
  • 17E Control lever
  • 17F Rocker
  • 17G Bracket
  • 17H Damper
  • AP Vis M 1,7 x 4 mm (x 4)
  • FP Vis M 1,2 x 3 mm (x 19)
  • GP Vis M 1,2 x 5 mm (x 8)
  • HP Vis M 1,2 x 6 mm (x 3)
Engine: Throttle control installation

Notice of cancelled parts

Unfortunate parts shown below (with old coding) were already produced and supplied before the enigine research was finalised. These parts should not be used during assembly!!

STEP 1

Fit six FP screws to 16D Intake trumpets. If the place - pointed by the blue arrows - is difficult to reach with a screwdriver  - do not continue screwing / this area is unexposed therefore  it is not mandatory to use the screws.

STEP 2

Fit three FP screws to three 15D Intake trumpets.

Fit three 15D Intake trumpets into three 15E Intake trumpet flanges.

STEP 3

Fix three 15D Intake trumpets to 11E and 8G Cylinder lower parts with three AP screws ( bottom illustrations ).

STEP 4

Fit 17H Damper to 17D Rocker axle.

Start fitting 17D Rocker axle by passing its free end into the eye plate of 15A Intake trumpet ( green arrow ) and 17H Damper into 16A Intake trumpet base ( red arrow ). Complete the assembly of the Rocker axle 17D  installation by inserting the rocker end into into the base eye of Intake trumpet 16A ( blue arrow ).

STEP 5

Fit 17H Damper to 17F Rocker.

Fit 17H Damper into 15A Intake trumpet base ( blue arrow ) and 17F Rocker to 17D Rocker axle ( red arrow ).

STEP 6

Fit three FP screws to three 15D Intake trumpets.

Fit 17C Control rod to 17E Control lever.

STEP 7

Fit 17E Control lever to 17D Rocker axle end, and 17C Control rod to 12E Bosch injector pump. Fit 17G Bracket to 15A Intake trumpet base. 

Fit 17A Return spring between 17G Bracket and 17F Rocker.

STEP 8

17A Return spring is installed between 17G Bracket and 17F Rocker.

STEP 9

Fit 17G Bracket to 16A Intake trumpet base.

Fit 17A Return spring between 17G Bracket and 17D Rocker axle.

STEP 10

Fit 17B Generator strut between 17G Bracket and 10D Generator ( lower illustrations ).

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 18

PARTS OF NUMBER 18

  • 18A Fan propeller 
  • 18B Fan housing 
  • 18C Hub cap 
  • 18D Fuel line guide (x 4) 
  • KM Screw M 1.7 x 3 x 5 mm (x 2) 
STEP 1

Position two fuel line guides 18D on one side of fan housing 18B and the other two on the opposite side (shown opposite).

STEP 2

Position the fan housing 18B on the spindle shaft of the crankcase top 10A. 

Position the fan propeller 18A on the spindle shaft of the 10A crankcase top and secure it with a KM screw.

STEP 3

Position the 18D fuel lines on the 18A fan propeller.

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 19

PARTS OF NUMBER 19

  • 19A Flange (x 6) 
  • 19B Exhaust pipe 
  • 19C Exhaust pipe 
  • 19D Exhaust pipe 
  • 19E Exhaust pipe 
  • 19F Exhaust pipe
  • 19G Exhaust pipe 
  • 19H Exhaust manifold 
  • 19I Exhaust manifold 
  • DP Screw M 1.7 x 3 x 5 mm (x 7) 
  • IP Screw M 1.5 x 3 mm (x 10) 
  • LM Screw M 1.5 x 3 mm (x 5)
STEP 1

Position the six flanges 19A on each of the exhaust pipes 19B, 19C, 19D, 19E, 19F and 19G, then secure them with six DP screws (illustrations opposite).

STEP 2

Position the flange 19A of the exhaust pipe 19B on the cylinder 8G and secure it with two IP screws. 

Position the flange 19A of the exhaust pipe 19C on the cylinder 11E and secure it with two LM screws.

STEP 3

Hook the exhaust pipe 19E onto the exhaust pipe 19D and position the flange 19A of the latter onto the cylinder 8G. 

Fix the flange 19A of the exhaust pipe 19D to the cylinder 8G with two IP screws.

STEP 4

Position the exhaust manifold 19I on the connecting studs of the exhaust pipes 19B, 19C and 19D.

STEP 5

Position the flange 19A of the exhaust pipe 19E on the cylinder 8G and secure it with two IP screws (illustrations opposite).

STEP 6

Position the inner outlet of the 19H exhaust manifold on the 19E exhaust pipe (red arrow), then position the main outlet of the 19H manifold on the 19I manifold (blue arrow) as shown in the illustration below.

STEP 7

Position the 19F exhaust pipe on the middle outlet of the 19H exhaust manifold (red arrow) and at the same time position the 19A flange on the 11E cylinder (blue arrow). 

Secure the flange 19A of the exhaust pipe 19F to the cylinder 11E with two LM screws. 

STEP 8

Position the 19G exhaust pipe on the outer outlet of the 19H exhaust manifold (red arrow) and at the same time position the 19A flange on the 8G cylinder (blue arrow). 

Fix the flange 19A of the exhaust pipe 19G on the cylinder 8G with two IP screws. 

ASSEMBLY DIAGRAM
GENERAL VIEW

Kit 20

PARTS OF NUMBER 20

  • 20A Flange (x 6) 
  • 20B Exhaust pipe 
  • 20C Exhaust pipe 
  • 20D Exhaust pipe 
  • 20E Exhaust pipe 
  • 20F Exhaust pipe 
  • 20G Exhaust pipe 
  • 20H Exhaust manifold 
  • 20I Exhaust manifold 
  • DP Screw M 1.7 x 3 x 5 mm (x 7) 
  • IP Screw M 1.5 x 3 mm (x 10) 
  • LM Screw M 1.5 x 3 mm (x 5)
STEP 1

Position the six 20A flanges on each of the 20B, 20C, 20D, 20E, 20F and 20G exhaust pipes, then secure them with six DP screws (illustrations opposite).

STEP 2

Position the flange 20A of the exhaust pipe 20B on the cylinder 8G and secure it with two IP screws.

Position the flange 20A of the exhaust pipe 20C on the cylinder 7E and secure it with two LM screws. 

STEP 3

Hang the exhaust pipe 20E on the exhaust pipe 20D and position the flange 20A of the latter on the cylinder 8G.

Secure the flange 20A of the 20D exhaust pipe to the 8G cylinder with two IP screws.

STEP 4

Position the 20I exhaust manifold on the connecting studs of the 20B, 20C et 20D exhaust pipes.

STEP 5

Position the flange 20A of the exhaust pipe 20E on the cylinder 8G and secure it with two IP screws (illustrations opposite and below).

STEP 6

Position the inner outlet of the 20H exhaust manifold on the 20E exhaust pipe (red arrow), then position the main outlet of the 20H manifold on the 20I manifold (blue arrow) as shown in the illustration below. 

STEP 7

Position the 20F exhaust pipe on the middle outlet of the 20H exhaust manifold (red arrow) and at the same time position the 20A flange on the 7E cylinder (blue arrow).

Secure the flange 20A of the 20F exhaust pipe to the cylinder 7E with two LM screws. 

STEP 8

Position the 20G exhaust pipe on the outer outlet of the 20H exhaust manifold (red arrow) and at the same time position the 20A flange on the 8G cylinder (blue arrow). 

Fix the flange 20A of the 20G exhaust pipe on the 8G cylinder with two IP screws.

ASSEMBLY DIAGRAM
GENERAL VIEW