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Box 2
BOX 2 - Kits 5-6-7-8
Kit 5 - Assembly of the engine
Parts of number 05
- 5A Gearbox housing top
- 5B Transmission joint (x 2)
- 5C Gearbox rear cover
- 5D Engine spacer
- 5E Engine pulley outer rim
- 5F Engine pulley inner rim
- SM M 1.7 x 3 mm screw (x 3)
- CP M 2.0 x 4 mm screw (x 3)
- AEP Screw M 1.2 x 5 mm (x 2)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 5/05-01.jpg)
STEP 1
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 5/05-02.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 5/05-03.jpg)
STEP 2
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 5/05-04.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 5/05-05.jpg)
ASSEMBLY DIAGRAM
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 5/05-08.jpg)
GENERAL VIEW
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 5/05-06.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 5/05-07.jpg)
Kit 6 - Mounting of the motor support
Parts of number 06
- 6A Engine support frame
- 6B Upper right engine support arm
- 6C Upper left engine support arm
- 6D Lower left engine support arm L
- 6E Lower right motor support arm D
- SP Screw M 1.7 x 3 mm (x 3)
- QM Screw M 1.4 x 3 mm (x 10)
- MP Screw M 1.2 x 3 mm (x 5)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-01.jpg)
STEP 1
Position the engine support bracket (6A) on the spacer (5D) and secure with two SP screws. Position the left lower engine support arm (6D) onto the left engine block (4A) and support bracket (6A) and secure with three QM screws.
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-02.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-03.jpg)
STEP 2
Position the left upper engine support arm (6C) onto the spacer (5D) and support bracket (6A). Attach the lower end of the left upper engine support arm (6C) to the engine support bracket (6A) with a QM.
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-04.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-05.jpg)
STEP 3
Attach the upper end of the left upper arm (6C) to the spacer (5D) with two MP screws.
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-06.jpg)
Position the lower right engine support arm (6E) onto the right engine block (4B) and support bracket (6A) and secure with three QM screws.
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-07.jpg)
STEP 4
Position the right upper engine support arm (6B) onto the spacer (5D) and support bracket (6A). Attach the lower end of the upper right arm (6B) to the motor support cradle 6A with a QM screw.
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-08.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-09.jpg)
STEP 5
Attach the upper right arm end (6B) to the spacer (5D) with two MP screws.
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-10.jpg)
ASSEMBLY DIAGRAM
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-13.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-14.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-15.jpg)
GENERAL VIEW
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-11.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 6/06-12.jpg)
Kit 7 - Carburettor assembly and engine installation
Parts of number 07
- 7A Intake manifold (x 2)
- 7B Carburettor (x 2)
- 7C Connecting hose
- 7D Oil line (x 2)
- 7E Clamp
- 7F Elbow fitting
- 7G Elbow fitting
- AP Screw M 1.7 x 4 mm (x 3)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 7/07-01.jpg)
STEP 1
Pass the two oil lines (7D) through the clamp (7E). Position the two oil lines (7D) on the elbows (7F) and (7G).
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 7/07-02.jpg)
Position the elbows (7F) and (7G) on the left engine block (4A).
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 7/07-03.jpg)
STEP 2
Position the intake manifolds (7A) on the carburettors (7B) and secure them with two AP screws. Connect the two carburettors (7B) with the connecting hose (7C).
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 7/07-04.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 7/07-05.jpg)
STEP 3
Position the intake manifolds (7A) on top of the left engine block (4A).
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 7/07-06.jpg)
ASSEMBLY DIAGRAM
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 7/07-09.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 7/07-10.jpg)
GENERAL VIEW
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 7/07-07.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 7/07-08.jpg)
Kit 8 - Assembly of the air intake trumpets and oil pump and installation on the engine block
Parts of number 08
- 8A Air intake trumpet (x 4)
- 8B Air filter grill (x 4)
- 8C Oil pump
- 8D Oil pump support
- 8E Oil filter
- 8F Oil line (x 2)
- Screw UP M 1.7 x 6 mm (x 5)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 8/08-01.jpg)
STEP 1
Position four air intake trumpets (8A) on the intake manifold (7A) and secure with four UP screws.
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 8/08-02.jpg)
Position the four air filter grilles (8B) on the air intake trumpets (8A).
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 8/08-03.jpg)
STEP 2
Position the oil pump (8C) on the oil pump support (8D). Run one oil line (8F) through the oil filter (8E). Position the two oil lines (8F) on the oil pump (8C).
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 8/08-04.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 8/08-05.jpg)
STEP 3
Position the oil pump support (8D) on top of the engine block (4C). The air intake trumpets and oil pump are positioned on the engine block.
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 8/08-06.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 8/08-07.jpg)
ASSEMBLY DIAGRAM
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 8/08-08.jpg)
GENERAL VIEW
![](https://www.ixocollections.com/img/cms/alpine montage box 1/kit 4/04-09.jpg)
![](https://www.ixocollections.com/img/cms/Alpine montage box 2/kit 8/08-09.jpg)
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