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Peugeot 205 GTI 1.9 - Box 15
BOX 15 - Kits 57-58-59-60
Kit 57
The parts of kit 57
- 57A Backrest adjustment wheel ( x2 )
- 57B Axle
- 57C Seat base side panel
- 57D Seat lifting lever
- 57E Seat base bottom panel
- 57F Fore and aft adjustment lever
- 57G Fore and aft slide rails ( x2 )
- AP M 1,7 x 4 mm (x 10)
- EP M 1,7 x 3 x 5 mm (x 7)
Step 1
Fit 57A Backrest adjustment wheel to the other end of 57B Axle and fix with EP screw.
Fit 57C Seat base side panel to 55D Seat base and fix with two EP screws.
Fit 57D Seat lifting lever to 57C Seat base side panel.
Fit 57E Seat base bottom panel to 55D Seat base and fix with four AP screws.
Fit 57F Fore and aft adjustment lever to 57E Seat base bottom panel.
Fit two 57G Fore and aft slide rails to embossed guides on 57E Seat base bottom panel and fix each one with EP screw.
Adjust EP screws tension to allow 57G Rails slide motion ( red arrows ).
Fit preassembled Right front seat by its two 57G Rails to 45A Cabin floor and fix with four AP screws ( upper and next illustrations ).
Front right seat four AP attachment screws.
Front right seat installed.
Assembly drawings
General view
Kit 58
The parts of kit 58
- 58A Rear seat cushion
- 58B Cushion padding
- 58C Cushion panel
- 58D Rear seat base
- 58E Rear safety belt locks ( x2 )
- CP M 1,7 x 5 mm (x 10)
- EP M 1,7 x 3 x 5 mm (x 4)
Step 2
Fit 58B Cushion padding into 58A Rear seat cushion.
Fit 58C Cushion panel into 58A Rear seat cushion and on top of 58B Cushion padding.
Fit 58D Rear seat base to 58C Cushion panel in 58A Rear seat cushion and fix with eight CP screws.
Fix 58A Rear seat cushion edge to 58D Rear seat base with three EP screws.
Fit two 58E Rear safety belt locks to 58A Rear seat cushion.
Assembly drawings
General view
Kit 59
The parts of kit 59
- 59A Rear seat backrest
- 59B Backrest padding
- 59C Backrest inner panel
- 59D Backrest outer panel
- 59E Roundel stickers ( x12 )
- GP M 1,7 x 6 mm (x 12)
- AP M 1,7 x 4 mm (x 5)
Step 3
Fit 59B Backrest padding inside 59A Rear seat backrest and under the ten perimeter tabs.
Fit 59C Backrest inner panel on top of 59B Backrest padding well into 59A Rear seat backrest and same way under its ten perimeter tabs.
Fit 59D Backrest outer panel to 59A Rear seat backrest with 59C Backrest inner panel and fix to the latter , first with two central GP screws ( green arrows ) and then with two more GP screws at width extremities ( red arrows ).
Continue to fix 59D Backrest outer panel ; first with two lower GP screws ( green arrows ) , then with two more GP screws ( red arrows ) and finally two remaining upper edge GP screws ( blue arrows ).
One by one , peel off backing paper ten 59E Roundel stickers and apply them over ten screw niches on 59D Backrest outer panel.
Fit 59D Backrest outer panel by its two lower side joints to 58D Rear seat base brackets and fix with two AP screws ( top and bottom illustrations ).
Fit preassembled Rear Seat by its 58D Rear seat base to 45A Cabin floor and fix with two AP screws.
Assembly drawings
General view
Kit 60
The parts of kit 60
- 60A Upper dashboard panel
- 60B Side window blower ( x2 )
- 60C Central blower
Step 4
Fit 60B Side window blower to the right corner of 60A Upper dashboard panel.
Fit 60B Side window blower to the left corner of 60A Upper dashboard panel.
Two 60B Side window blowers installed to 60A Upper dashboard panel.
Fit 60C Central blower to 60A Upper dashboard panel.
60C Central blower installed to 60A Upper dashboard panel.