Parts of kit
Position the Pipe Outlet (45F) on the 45E-45D assembly. Position the Support bracket (45G) on the line (45E) and secure it with an AP screw.
Connect the two Cooling line halves (45E and 45D) and secure with two AP screws.
Position the Pipe Outlet (45F) on the 45E-45D assembly.
Position the Reinforcement frame (45A) on the Lower frame (25A) and on the left (38A) and right (39A) Side frames.
Fix the Reinforcement Frame (45A) to the left (38A) and right (39A) Side frames with two IM screws as shown in the two illustrations below.
Right side
Left side
Position the Suspension Spring (41I) on the Damper (41H) - red dotted arrows. Position the Suspension piston rod (41F) into the Damper cylinder (41H) by passing it through the spring (41I).
Position the Suspension piston rod head (41F) on the end of the bracket (41G) and secure it with a KM screw.
Position the Suspension spring (42I) on Damper (42H) - red dotted arrows. Position the Suspension piston rod (42F) into the Damper (42H) through the Spring (42I).
Position the Suspension piston rod (42F) on the end of the Bracket (42G) and secure it with a KM screw.
Parts of kit
Position the Cover (46C) on the Engine oil recovery tank (46B) and secure with two AP screws.
Position the Strut (46A) on the Engine oil recovery tank (46B) and secure with two AP screws.
Position the Engine oil recovery hose (46D) on the Tank cover (46B).
Position the Bracket (46H) on the line (46E) and secure it with an AP screw.
Connect the two Cooling line halves (46F and 46E) and secure them with two AP screws.
Position the Line outlet (46G) on the 46E-46F assembly.
Position the Lift arm (46J) on the Lift arm (46K) - note the orientation of the free end indicated by the red arrow - and secure it with a KM screw.
Position the Bracket (46I) on the Bonnet lift arm (46J) and secure with a KM screw.
Parts of kit
Position the left stand (45B) and right stand (45C) on the Upper frame (47A) and secure each with an AM screw (see illustrations opposite and below).
Position the Bonnet lift arm (46K-46J) on the Upper frame (47A) via the bracket 46I and secure with a KM screw.
Check that the lift arms (46K-46J) fold and unfold correctly (blue arrows) as shown in the picture.
Pre-assembled upper frame
Position a Bracket (47C) on each Front lower strut (47B) and secure with an AM screw.
Unscrew the DM screw from the left upright joint 3I & 3K (red arrow) and secure it on the other side with an EM screw by attaching the Bracket (47D) - blue arrow.
Position the free end of the Front lower strut (47B) on the Bracket (47D) and the Bracket (47C) of the other end on the Lower frame (25A). Then fix them with an AM and CM screw respectively (under the left side).
Unscrew the DM screw from the Left upright joint (3J-3L) - red arrow - and secure it on the other side with an EM screw by attaching the Bracket (47D) - blue arrow.
Position the free end of the Front lower strut (47B) on the Bracket (47D) and the Bracket (47C) of the other end on the Lower frame (25A). Then fix them with a screw AM and CM respectively (under the right side).
Front lower struts (47B) installed on the front suspension, view from below
Front lower struts (47B) installed on the front suspension, top view
Parts of kit
Position the Left Tripod Bar (48A) on the Top frame (47A) and secure with three AM screws (shown opposite and below).
Position the Left tail light (48D) in the housing (48B).
Position the Reflector (48C) on the Left tail light housing (48B) and secure it with an AP screw.
Position the left tail light housing (48B) on the right rear end of the Upper frame (47A) and secure with two AM screws (shown opposite).