Box 1

Kit 1 - Assembly of the bonnet and front bumpers

Parts of kit

1A Bonnet
1B Bonnet insulation panel
1C Left-hand bonnet hinge (marked L)
1D Right hand bonnet hinge (marked R)
1E Hinge bracket (x 2)
1F Left front bumper (marked L)
1G Right front bumper (marked R)
1H Left bumper rubber
1I Left bumper stop
1J Right bumper rubber
1K Right bumper stop
1L Bonnet lock
Screwdriver
Screw NP M 1,2 x 4 mm (x 3)
Screw SP M 1,7 x 3 mm (x 3)
Screw SM M 1,7 x 3 mm (x 2)

1A Bonnet1B Bonnet insulation panel 1C Left-hand bonnet hinge (marked L) 1D Right hand bonnet hinge (marked R) 1E Hinge bracket (x 2) 1F Left front bumper (marked L) 1G Right front bumper (marked R) 1H Left bumper rubber 1I Left bumper stop 1J Right bumper rubber 1K Right bumper stop 1L Bonnet lock ScrewdriverScrew NP M 1,2 x 4 mm (x 3) Screw SP M 1,7 x 3 mm (x 3) Screw SM M 1,7 x 3 mm (x 2)

Step 1

Place the left (1C) and right (1D) bonnet hinges on bracket ( 1E) and secure each with an NP screw.

Remove the bonnet insulation panel (1B) from the paper support.

Step 2

Apply and smooth the insulation panel (1B) to the inner face of the bonnet (1A). Position the left (1C) and right (1D) bonnet hinges on the bonnet (1A) and secure with two SP screws as shown in the illustration above.

Step 3

Left (1C) and right (1D) bonnet hinges attached to the bonnet (1A) with two SP screws - shown opposite and below,

Step 4

Position the bonnet lock (1L) on the bonnet (1A) and secure with a SM screw - shown above.

Step 5

Position the rubbers (1H and 1J) respectively on the left (1I) and right (1K) bumper stops - shown above.

ASSEMBLY DIAGRAM

GENERAL VIEW

Kit 2 - Assembly of the left front wheel

Parts of kit

2A Outer wheel rim
2B Inner wheel rim
2C Tyre
Screw CM M 2,0 x 4 mm (x 4)

2A Outer wheel rim 2B Inner wheel rim 2C Tyre Screw CM M 2,0 x 4 mm (x 4)

Step 1

Position the outer wheel rim (2A) into the tyre (2C).

Step 2

Position the inner wheel rim (2B) into the tyre (2C), aligning it with the outer rim (2A) and secure it with three CM screws (shown above).

ASSEMBLY DIAGRAM

GENERAL VIEW

Kit 3 - Assembly of the dashboard

Parts of kit

3A Dashboard
3B Fan control
3C Display panel
3D Left fan flap
3E Right fan flap
3F Left fan flap bracket
3G Right fan flap bracket
3H Rev counter
3I Speedometer
3J Oil gauge and voltmeter block
3K Steering wheel
3L Timing block
3M Tripmaster
3N Switch
3O Switch
3P Reading lamp
Screw AP M 1,7 x 4 mm (x 6)
Screw BP M 1,7 x 5 mm (x 3)

3A Dashboard 3B Fan control 3C Display panel 3D Left fan flap 3E Right fan flap 3F Left fan flap bracket3G Right fan flap bracket3H Rev counter 3I Speedometer 3J Oil gauge and voltmeter block 3K Steering wheel 3L Timing block 3M Tripmaster 3N Switch 3O Switch 3P Reading lampScrew AP M 1,7 x 4 mm (x 6) Screw BP M 1,7 x 5 mm (x 3)

Step 1

Position the timing block (3L) and the tripmaster (3M) on the display panel (3C). Position the display panel (3C) onto the dashboard (3A) and secure with two AP screws.

Step 2

Display panel (3C) positioned on the dashboard (3A). Position the oil gauge and voltmeter block (3J) on the dashboard (3A).

Step 3

Position the rev counter (3H) and the speedometer (3I) on the dashboard (3A) and secure with two BP screws (see illustrations opposite and below). Position the fan control (3B) on the dashboard (3A).

Step 4

Position the left fan flap (3D) on the air outlet on the left side of the dashboard (3A) and keep it in place with the bracket (3F) fixed with an AP screw (illustrations above).

Step 5

Position the two switches (3N and 3O) and the reading lamp (3P) on the dashboard (3A). Position the right fan flap (3E) on the air outlet on the right-hand side of the dashboard (3A) and fasten it with the bracket (3G) secured with two AP screws (see illustrations).

Step 6

Check the correct orientation of the right fan flap (3E). Fan flaps (3F and 3G) positioned.

ASSEMBLY DIAGRAM

GENERAL VIEW

Kit 4 - Assembly of the engine block

Parts of kit

4A Left engine block
4B Right engine block
4C Top of engine block
4D Cylinder head
4E Oil pan and transmission
4F Spark plug (x 4)
4G Air inlet pipe (x 2)
4H Oil filler spout
Screw XP M 2.3 x 4 mm (x 2)
Screw AM M 1.7 x 3 mm (x 8)
Screw ABP M 1.4 x 3 x 4 mm (x 8)

4A Left engine block 4B Right engine block 4C Top of engine block 4D Cylinder head 4E Oil pan and transmission 4F Spark plug (x 4) 4G Air inlet pipe (x 2)4H Oil filler spout Screw XP M 2.3 x 4 mm (x 2) Screw AM M 1.7 x 3 mm (x 8) Screw ABP M 1.4 x 3 x 4 mm (x 8)

Step 1

Position the left (4A) and right (4B) engine blocks on the oil pan (4E) and fasten them together with two AM screws.

Secure the left (4A) and right (4B) engine blocks to the oil pan and transmission (4E) with an XP screw.

Step 2

Position the top of the engine block (4C) onto the left engine block (4A) and secure with two AM screws.

Position the four spark plugs (4F) on the cylinder head (4D) and secure each one with an ABP screw.

Step 3

Position the two air intake pipes (4G) on the cylinder head (4D) and secure each with an ABP screw.

Install the oil filler spout (4H) on the cylinder head (4D).

Pre-assembly of the cylinder head.

Position the two air intake pipes (4G) on the cylinder head (4D) and secure each with an ABP screw. Install the oil filler spout (4H) on the cylinder head (4D).Pre-assembly of the cylinder head.

Step 4

Place the cylinder head (4D) on top of the engine block (4C) and secure with two AM screws.