Box 5

Box 5

Kit 17 - Wheel assembly

Parts of kit

  • 17A Outer wheel rim 
  • 17B Inner wheel rim 
  • 17C Tyre 
  • Screw AM M 1.7 x 4 mm (x 4)
17A Outer wheel rim 17B Inner wheel rim 17C Tyre Screw AM M 1.7 x 4 mm (x 4)

STEP 1

Position the outer wheel rim (17A) into the tyre (17C).

Position the outer wheel rim (17A) into the tyre (17C).

STEP 2

Position the inner wheel rim (17B) into the tyre (17C), aligning it with the outer rim (17A) and securing it with three AM screws (see illustrations opposite and below).

Position the inner wheel rim (17B) into the tyre (17C), aligning it with the outer rim (17A) and securing it with three AM screws (see illustrations opposite and below).
STEP 2

ASSEMBLY DIAGRAM

ASSEMBLY DIAGRAM

GENERAL VIEW

GENERAL VIEW
GENERAL VIEW

Kit 18 - Assembly of the engine cradle

Parts of kit

  • 18A Right frame 
  • 18B Lower cross member 
  • Screw KP M 1.4 x 4 mm (x 2)
18A Right frame 18B Lower cross member Screw KP M 1.4 x 4 mm (x 2)

STEP 1

Position the lower cross member (18B) on the right frame (18A) and secure it with a KP screw (shown above).

Position the lower cross member (18B) on the right frame (18A) and secure it with a KP screw (shown above).
STEP 1

ASSEMBLY DIAGRAM

ASSEMBLY DIAGRAM

GENERAL VIEW

GENERAL VIEW
GENERAL VIEW

Kit 19 - Assembly of the engine cradle

Parts of kit

  • 19A Left frame 
  • 19B Upper cross member 
  • Screw CM M 2.0 x 4 mm (x 3) 
  • Screw KP M 1.4 x 4 mm (x 2)
19A Left frame 19B Upper cross member Screw CM M 2.0 x 4 mm (x 3) Screw KP M 1.4 x 4 mm (x 2)

STEP 1

Position the upper cross member (19B) on the left frame (19A) and secure it with a CM screw. Position the lower cross member (18B) on the left frame (19A) and the upper cross member (19B) on the right frame (18A) and secure it with a CM screw.

Position the upper cross member (19B) on the left frame (19A) and secure it with a CM screw. Position the lower cross member (18B) on the left frame (19A) and the upper cross member (19B) on the right frame (18A) and secure it with a CM screw.
STEP 1

STEP 2

Attach the lower cross member (18B) to the left frame (19A) with a KP screw.

Attach the lower cross member (18B) to the left frame (19A) with a KP screw.

ASSEMBLY DIAGRAM

ASSEMBLY DIAGRAM

GENERAL VIEW

GENERAL VIEW
GENERAL VIEW

Kit 20 - Assembly of the engine cradle and mounting on the rear suspension beam and engine cradle bracket

Parts of kit

  • 20A Main frame 
  • Screw CM M 2.0 x 4 mm (x 3) 
  • Screw KP M 1.4 x 4 mm (x 4) 
  • Screw KM M 1.4 x 4 mm (x 3)
20A Main frame Screw CM M 2.0 x 4 mm (x 3) Screw KP M 1.4 x 4 mm (x 4) Screw KM M 1.4 x 4 mm (x 3)

STEP 1

Position the main frame (20A) on the left and right frames (19A&18A) and secure with two CM screws (shown opposite and below)

Position the main frame (20A) on the left and right frames (19A&18A) and secure with two CM screws (shown opposite and below)

Engine cradle is assembled

Engine cradle is assembled

STEP 2

Position the left and right frames (19A&18A) of the engine cradle onto the rear suspension cross beam (13A) and the engine frame bracket (6A) - illustrations opposite and below.

Position the left and right frames (19A&18A) of the engine cradle onto the rear suspension cross beam (13A) and the engine frame bracket (6A) - illustrations opposite and below.
STEP 2

STEP 3

Align and position the left and right water hoses (14C&14D) on the main frame (20A) and secure with two KM screws. 

Attach the connecting pipe (10E) to the lower cross member (18B) with a KP screw.

Align and position the left and right water hoses (14C&14D) on the main frame (20A) and secure with two KM screws. Attach the connecting pipe (10E) to the lower cross member (18B) with a KP screw.
STEP 3

STEP 4

Secure the lower cross member (18B) to the engine frame bracket (6A) with two KP screws.

Secure the lower cross member (18B) to the engine frame bracket (6A) with two KP screws.

ASSEMBLY DIAGRAM

ASSEMBLY DIAGRAM
ASSEMBLY DIAGRAM

GENERAL VIEW

GENERAL VIEW
GENERAL VIEW

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