Box1

Kit 1 - FRONT BODY ASSEMBLY

Parts of kit

1A Front bodywork
1B Grille
1C Radiator grille
1D Air vents
1E Radiator grille
1F Mounting lugs (x 2)
Screwdriver
Screw KP M 1.4 x 4 x 2.8 mm (x 7)
Screw QM M 1.4 x 3 mm (x 5)

1A Front bodywork 1B Grille 1C Radiator grille 1D Air vents 1E Radiator grille 1F Mounting lugs (x 2) Screwdriver Screw KP M 1.4 x 4 x 2.8 mm (x 7) Screw QM M 1.4 x 3 mm (x 5)

Step 1

Place the radiator grille (1C) on the grille (1B).

Step 2

Attach the grille (1B) to the front body (1A) using five KP screws.

Step 3

Grille (1B) is positioned on the front bodywork (1A).

Step 4

Position the air vents (1D) on the front body (1A) and secure with two QM screws.

Step 5

Position the grille (1E) on the front body (1A) - (above the air vents (1D) - and secure it with two QM screws by means of the two locking lugs (1F) - see illustrations opposite and below.

GENERAL VIEW

Kit 2 - FRONT COVER ASSEMBLY AND MOUNTING ON THE FRONT BODY

Parts of kit

2A Front bonnet
2B Bonnet centre latch
2C Locking pin
2D Pin ring
2E Side cover fastener (x 2)
2F Safety ring (x 2)
2G Exhaust air grille
2H Grille frame
2I Hinge (x 2)
2J Hinge (x 2)
Screw AP M 1.7 x 4 mm (x 2)
Screw RM M 1.2 x 2 mm (x 12, silver)
Screw SM M 1.7 x 3 mm (x 5)
Screw TM M 1.7 x 4 mm (x 3, silver)

2A Front bonnet 2B Bonnet centre latch2C Locking pin 2D Pin ring 2E Side cover fastener (x 2) 2F Safety ring (x 2) 2G Exhaust air grille 2H Grille frame 2I Hinge (x 2) 2J Hinge (x 2) Screw AP M 1.7 x 4 mm (x 2) Screw RM M 1.2 x 2 mm (x 12, silver) Screw SM M 1.7 x 3 mm (x 5) Screw TM M 1.7 x 4 mm (x 3, silver)

Step 1

Position the exhaust grille (2G) in the slot provided on the bonnet (2A) and cover it with the frame (2H). Fix the frame (2H) and grille (2G) to the front bonnet (2A) with ten RM screws.

Step 2

Position the two hinges (2I) on the front bonnet (2A) and secure them with two SM screws. Align the openings of the first side cover fastener (2E) in parallel with the edge of the front bonnet (2A) - red dotted line - and press it into the slot located on the right corner.

Step 3

Align the openings of the second fastener of the side cover (2E) parallel to the edge of the front bonnet (2A) - red dotted line - and press it into the slot in the left corner. Check that the openings of the side cover fasteners (2E) are correctly aligned - red dotted lines.

Step 4

Clip the lock rings (2F) onto the fasteners (2E). Position the hinges (2J) into the hinges (2I) and secure with a TM screw.

Step 5

Pre-assembled front bonnet

Align the apertures of the central lock (2B) parallel to the edge of the front bodywork (1A) - red dotted lines -, then place it in the intended recess and secure with an AP screw.

Step 6

Place the front bonnet (2A) onto the front body (1A) by engaging it with the centre lock (2B) - red arrow. Attach the hinges (2J) to the front body (1A) with two SM screws.

Step 7

Fit the ring (2D) to the lock pin (2C). Check that the front bonnet (2A) opens and closes properly - blue arrow.

GENERAL VIEW

Kit 3 - FRONT BUMPER ASSEMBLY AND MOUNTING TO FRONT BODY

Parts of kit

3A Front bumper
3B Left bracket
3C Right bracket
3D Left indicator reflector
3E Right indicator reflector
3F Headlight reflector (x 4)
3G Indicator light left
3H Indicator light, right
3I Inner headlight lens (x 2)
3J Exterior headlight lens (x 2)
3K Air intake grille
3L Frame
Screw RP M 1.7 x 3 x 5.5 mm (x5)
Screw CM M 2.0 x 4 mm (x 3)
Screw MM M 1.2 x 3 mm (x 5)
Screw SM M 1.7 x 3 mm (x 8)

3A Front bumper 3B Left bracket3C Right bracket 3D Left indicator reflector 3E Right indicator reflector 3F Headlight reflector (x 4) 3G Indicator light left 3H Indicator light, right 3I Inner headlight lens (x 2) 3J Exterior headlight lens (x 2) 3K Air intake grille 3L Frame Screw RP M 1.7 x 3 x 5.5 mm (x5) Screw CM M 2.0 x 4 mm (x 3) Screw MM M 1.2 x 3 mm (x 5) Screw SM M 1.7 x 3 mm (x 8)

Step 1

Place the air intake grille (3K) on the front bumper (3A), then position the frame (3L) on top and secure it with four MM screws.

Step 2

Position the right (3H) and left (3G) indicator lights on the front bumper (3A), then position the right (3E) and left (3D) indicator reflectors respectively from above and secure each with two SM screws.

Step 3

Position the right bracket (3C) on the front bumper (3A), above the right indicator light (3H). Check the correct orientation of the bevelled edges (red arrow). Position the left bracket (3B) on the front bumper (3A), above the left indicator light (3G). Check the proper orientation of the bevelled edges (red arrow).

Step 4

Pre-assembled front bumper

Position the four headlight reflectors (3F) on the grille of the front body (1A) and secure with four RP screws.

Step 5

Position one outer (3J) and one inner (3I) headlamp lens on the two headlamp reflectors (3F) positioned on the right side of the grille. Place an outer (3J) and inner (3I) headlight lens on the two headlight reflectors (3F) at the left side of the grille.