Box 2

Kit 5 - ASSEMBLY OF LOWER FRAME AND LOWER SUSPENSION ARMS

Parts of kit

5A Lower frame
5B Mounting bracket (x 2)
5C Lower left suspension arm
5D Lower right suspension arm
SM Screw M 1.7 x 3 mm (x 3)
Screw GM M 2.0 x 6 mm (x 3)

5A Lower frame 5B Mounting bracket (x 2) 5C Lower left suspension arm5D Lower right suspension armSM Screw M 1.7 x 3 mm (x 3) Screw GM M 2.0 x 6 mm (x 3)

Step 1

Position the two mounting brackets (5B) on the lower frame (5A) and secure each with a SM screw.

Step 2

Place the left lower suspension arm (5C) on the mounting bracket (5B) located on the left side of the frame (5A) and fasten with a GM screw.

Step 3

Position the lower right suspension arm (5D) on the mounting bracket (5B) located on the right side of the frame (5A) and secure with a GM screw.

GENERAL VIEW

Kit 6 - STEERING COLUMN ASSEMBLY

Parts of kit

6A Intermediate shaft
6B Universal joint
6C Steering pinion
6D Steering rack
6E Flange
6F Steering rack half-column
6G Steering rack half-column
Screw SM M 1.7 x 3 mm (x 12)

6A Intermediate shaft 6B Universal joint 6C Steering pinion 6D Steering rack 6E Flange 6F Steering rack half-column 6G Steering rack half-column Screw SM M 1.7 x 3 mm (x 12)

Step 1

Position the universal joint (6B) on the steering pinion (6C) and fix it with two SM screws.

Step 2

Position the intermediate shaft (6A) on the universal joint (6B) and secure with two SM screws.

Step 3

Position the flange (6E) on the steering pinion (6C).

Step 4

Position the flange (6E) on the rack half-column (6F) and secure it with two SM screws.

Step 5

Place the steering rack (6D) into the rack half column (6F) making sure to place the steering pinion (6C) in the middle of the rack's toothed section - red circle.

Step 6

Position the steering rack column half (6G) on the steering rack column half (6F) including the steering rack (6D) and secure it with four SM screws.

GENERAL VIEW

Kit 7 - ASSEMBLY OF THE LEFT SUSPENSION

Parts of kit

7A Upper left suspension arm
7B Bracket
7C Support bracket
7D Bracket
7E Support bracket
7F Side frame left
7G Steering arm
7H Steering tie-rod
7I Bellow
Screw AM M 1.7 x 4 mm (x 7)
Screw SM M 1.7 x 3 mm (x 3)
Screw WM M 2.0 x 7 mm (x 2)

7A Upper left suspension arm 7B Bracket 7C Support bracket 7D Bracket 7E Support bracket 7F Side frame left 7G Steering arm 7H Steering tie-rod 7I Bellow Screw AM M 1.7 x 4 mm (x 7) Screw SM M 1.7 x 3 mm (x 3) Screw WM M 2.0 x 7 mm (x 2)

Step 1

Position the bracket (7B) and support bracket (7C) on the rear pivot of the upper left suspension arm (7A) and secure with an AM screw.

Step 2

Position the bracket (7D) and support bracket (7E) on the front pivot of the upper left suspension arm (7A) and secure with an AM screw.

Step 3

Position the steering rack column (6G) on the left side chassis frame (7F), passing the steering rack (6D) through the opening provided, then secure it with an AM screw.

Step 4

Slide the steering tie rod (7H) into the bellow (7I) and secure to the steering rack (6D) using a WM screw. Slide the bellow (7I) to cover the end of the steering rack.

Step 5

Position the steering arm (7G) on the left side frame (7F) and secure with a SM screw.

Step 6

Position the brackets (7B & 7D) carrying the upper left suspension arm (7A) onto the left side frame (7F) and secure them with two AM screws.

Step 7

Position the left side frame (7F) on the lower frame (5A) and secure it with an SM screw.

GENERAL VIEW

Kit 8 - ASSEMBLY OF THE RIGHT SUSPENSION

Parts of kit

8A Upper right suspension arm
8B Bracket
8C Support bracket
8D Bracket
8E Support bracket
8F Side frame right
8G Steering arm
8H Steering tie-rod
8I Bellow
Screw AM M 1.7 x 4 mm (x 7)
Screw SM M 1.7 x 3 mm (x 3)
Screw WM M 2.0 x 7 mm (x 2)

8A Upper right suspension arm 8B Bracket 8C Support bracket 8D Bracket 8E Support bracket 8F Side frame right 8G Steering arm 8H Steering tie-rod 8I Bellow Screw AM M 1.7 x 4 mm (x 7) Screw SM M 1.7 x 3 mm (x 3) Screw WM M 2.0 x 7 mm (x 2)

Step 1

Position the bracket (8B) and support bracket (8C) on the rear pivot of the upper right suspension arm (8A) and secure with an AM screw.

Step 2

Position the support (8D) and support bracket (8E) on the front pivot of the upper right suspension arm (8A) and secure with an AM screw.

Step 3

Position the steering rack casing (6F+6G) on the right side frame (8F) of the chassis, inserting the steering rack (6D) in the appropriate opening; then secure part 1 6G of the steering rack casing with an AM screw. At the same time, position the right side frame (8F) and steering damper (7G) on the bottom frame (5A) and secure with two SM screws.

Step 4

Insert the steering arm (8G) into the bellow (8H) and secure it to the steering rack (6D) using a WM screw. Slide the steering tie-rod (8H) inwards to cover the end of the steering rack.