Peugeot 205 GTI 1.9 - Box 12

Kit 45

Parts of kit

45A Cabin floor
45B Safety belt guides ( x2 )
45C Cabin floor cover
45D Cabin floor cover
45E Cabin floor cover
45F Cabin floor cover
45G Cabin floor cover
AP M 1,7 x 4 mm (x 3)

45A Cabin floor 45B Safety belt guides ( x2 )45C Cabin floor cover45D Cabin floor cover45E Cabin floor cover45F Cabin floor cover 45G Cabin floor cover AP M 1,7 x 4 mm (x 3)

Step 1

Peel 45G Cabin floor cover off its backing paper.

Align four holes of 45G Cabin floor cover to four holes of 45A Cabin floor transversal beam ( green arrows ) , and then smooth on top surface and side surfaces as blue arrows point . Leave black arrow pointed edge of 45G Cabin floor cover loose.

Peel 45C Cabin floor cover off its backing paper.

Apply 45C Cabin floor cover to the left side of console base of 45A Cabin floor , bending and smoothing on upper 1-2 mm wide area over the edge as blue arrows show , with some overlapping on 45G Cabin floor cover.

Peel 45D Cabin floor cover off its backing paper.

Apply 45D Cabin floor cover to the right side of console base of 45A Cabin floor , bending and smoothing on upper 1-2 mm wide area over the edge as blue arrows show , with some overlapping on 45G Cabin floor cover.

Peel 45E Cabin floor cover off its backing paper.

Align two holes of 45E Cabin floor cover against two holes of 45A Cabin floor left side beam ( green arrows ) , and then smooth on top surface and side surfaces as blue arrows point , with its middle strip overlapping on 45G Cabin floor cover.

Peel 45F Cabin floor cover off its backing paper.

Align two holes of 45F Cabin floor cover against two holes of 45A Cabin floor right side beam ( green arrows ) , and then smooth on top surface and side surfaces as blue arrows point , with its middle strip overlapping on 45G Cabin floor cover.

Fit right side 45B Safety belt guide to 45A Cabin floor and fix with AP screw.

Fit left side 45B Safety belt guide to 45A Cabin floor and fix with AP screw.

Assembly drawings

General view

Kit 46

Parts of kit

46A ( L ) Left safety belt lock
46B ( R ) Right safety belt lock
46C Parking brake lever housing
46D Parking brake lever
46E Parking brake mount
46F Support bar
46G Cabin floor cover
46H Cabin floor cover
46I Cabin floor cover
46J Cabin floor cover
AP M 1,7 x 4 mm (x 7)

46A ( L ) Left safety belt lock46B ( R ) Right safety belt lock46C Parking brake lever housing46D Parking brake lever46E Parking brake mount46F Support bar46G Cabin floor cover46H Cabin floor cover46I Cabin floor cover 46J Cabin floor cover AP M 1,7 x 4 mm (x 7)

Step 2

Fit 46E Parking brake mount from below to 45A Cabin floor and fix with three AP screws . Smooth 45G Cabin floor cover free end on to 46E Parking brake mount top front side ( bottom illustrations ).

Peel 46G Cabin floor cover off its backing paper and smooth on 46E Parking brake mount left side.

Peel 46H Cabin floor cover off its backing paper and smooth on 46E Parking brake mount right side.

Peel 46I Cabin floor cover off its backing paper and smooth on 45A Cabin floor rear rise wall.

Peel 46J Cabin floor cover off its backing paper and smooth on 45A Cabin floor and 46E Parking brake mount hump (straight edge facing fore ).

Fit 46D Parking brake lever from below through slot in 46C Parking brake lever housing , engaging into the nest.

Apply 46F Support bar on top of 46D Parking brake lever and fix to 46C Parking brake lever housing with AP screw.

Fit 46C Parking brake lever housing to 46E Parking brake mount and fix from below with two AP screws . (bottom illustrations ).

Fit 46B ( R ) Right safety belt lock ( note sharp edge green arrow orientation ) to the right side of 46E Parking brake mount.

Fit 46A ( L ) Left safety belt lock to the left side of 46E Parking brake mount.

Parking brake and Safety belt locks installed.

Assembly drawings

General view

Kit 47

Parts of kit

47A Front Left side panel
47B Front Right side panel
47C Rear Left wheel arc
47D Rear Right wheel arc
47E Driver’s feet mat
47F Cabin floor cover
47G Cabin floor cover
47H Cabin floor cover
47I Cabin floor cover
AP M 1,7 x 4 mm (x 7)

47A Front Left side panel47B Front Right side panel47C Rear Left wheel arc47D Rear Right wheel arc47E Driver’s feet mat47F Cabin floor cover47G Cabin floor cover47H Cabin floor cover47I Cabin floor coverAP M 1,7 x 4 mm (x 7)

Step 3

Peel 47F Cabin floor cover off its backing paper , align four holes ( green crossed arrows ) to four holes on 45A Cabin floor , apply and and smooth on the cover.

Peel 47G Cabin floor cover off its backing paper , apply and smooth on 45A Cabin floor right front area.

Peel 47H Cabin floor cover off its backing paper , apply and smooth on 45A Cabin floor left rear area.

Peel 47I Cabin floor cover off its backing paper , apply and smooth on 45A Cabin floor right rear area.

Fit 47A Front Left side panel to 45A Cabin floor and fix with AP screw.

Fit 47B Front Right side panel to 45A Cabin floor and fix with AP screw.

Fit 47C Rear Left wheel arc to 45A Cabin floor left rear corner and fix with two AP screws.

Fit 47D Rear Right wheel arc to 45A Cabin floor right rear corner and fix with two AP screws.

Fit 47E Driver’s feet mat to four holes in 45A Cabin floor upon 47F Cabin floor cover.

Assembly drawings

General view

Kit 48

Parts of kit

48A Centre console
48B Gear lever
48C Gear lever sheathing
48D Control lever base
48E Car radio with casette player
48F Centre console panel
48G ( L ) Left vent grid
48H ( R ) Right vent grid
48I Left console cover
48J Right console cover

48A Centre console 48B Gear lever48C Gear lever sheathing48D Control lever base48E Car radio with casette player48F Centre console panel48G ( L ) Left vent grid48H ( R ) Right vent grid48I Left console cover48J Right console cover

Step 4

Peel 48J Right console cover off its backing paper , apply and smooth on 48A Centre console right side.

Peel 48I Left console cover off its backing paper , apply and smooth on 48A Centre console left side.

Fit 48G ( L ) Left vent grid to 48A Centre console left side.

Fit 48H ( R ) Right vent grid to 48A Centre console right side.

Fit 48E Car radio with casette player to 48F Centre console panel.

Fit 48F Centre console panel to 48A Centre console.

Fit 48B Gear lever to 48D Gear lever base through 48C Gear lever sheathing in between.

Fit 48C Gear leather sheathing to 48A Centre console.