Peugeot 205 GTI 1.9 - Box 4

Kit 13

Parts of kit

13A Top mounting
13B Coil spring
13C Driveshaft
13D Pivot link
13E Stub axle
13F Rubber bellows
13G Rubber bellows
CM M 1,7 x 4 mm (x 3)
FM M 2,3 x 3 x 5,5 mm (x 2)

13A Top mounting13B Coil spring13C Driveshaft13D Pivot link13E Stub axle13F Rubber bellows13G Rubber bellowsCM M 1,7 x 4 mm (x 3)FM M 2,3 x 3 x 5,5 mm (x 2)

Step 1

Fit 13D Pivot link to 13C Driveshaft and fix with CM screw.

Fit 13G Rubber bellows onto 13C Driveshaft to cover the joint ( blue arrows motion ), as shown on bottom illustration.

13G Rubber bellows fitted home.

Fit 13F Rubber bellows onto 13C Driveshaft.

Fit 13E Stub axle to 13C Driveshaft and fix with CM screw.

Slide 13F Rubber bellows along 13C Driveshaft to cover the joint ( blue arrows motion ).

Fit 13B Coil spring on 12F Front suspension strut.

Fit 13A Top mounting to 12F Front suspension strut top and fix with FM screw. Do not overtighten FM screw , leave rotation freedom for 13A Top mounting , this will enable better steering function.

Assembly drawings

General view

Kit 14

Parts of kit

14A Hub carrier
14B Brake disc outer part
14C Brake disc inner part
14D Brake caliper
14E Pivot link
14F Front suspension strut
14G Brake fluid pipe
AM M 1,7 x 3 mm (x 3)
DM M 2,0 x 7 mm (x 2)
GM M 2,0 x 5 mm (x 3)

14A Hub carrier14B Brake disc outer part14C Brake disc inner part14D Brake caliper14E Pivot link14F Front suspension strut 14G Brake fluid pipeAM M 1,7 x 3 mm (x 3)DM M 2,0 x 7 mm (x 2)GM M 2,0 x 5 mm (x 3)

Step 2

Fit 14E Pivot link to 14A Hub carrier and fix with DM screw.

Fit 14D Brake caliper to 14A Hub carrier and fix with two AM screws.

Fit 14F Front suspension strut to 14A Hub carrier and fix with two GM screws.

Fit 14G Brake fluid pipe to 14D Brake caliper.

Fit together 14B Outer and 14C Inner Brake disc parts.

Assembly drawings

General view

Kit 15

Parts of kit

15A Top mounting
15B Coil spring
15C Driveshaft
15D Pivot link
15E Stub axle
15F Rubber bellows
15G Rubber bellows
CM M 1,7 x 4 mm (x 3)
FM M 2,3 x 3 x 5,5 mm (x 2)

15A Top mounting15B Coil spring15C Driveshaft15D Pivot link15E Stub axle15F Rubber bellows15G Rubber bellowsCM M 1,7 x 4 mm (x 3)FM M 2,3 x 3 x 5,5 mm (x 2)

Step 3

Fit 15D Pivot link to 15C Driveshaft and fix with CM screw.

Fit 15G Rubber bellows onto 15C Driveshaft to cover the joint ( blue arrows motion ), as shown on top and bottom illustrations.

15G Rubber bellows fitted home.

Fit 15F Rubber bellows onto 15C Driveshaft.

Fit 15E Stub axle to 15C Driveshaft and fix with CM screw.

Slide 15F Rubber bellows along 15C Driveshaft to cover the joint ( blue arrows motion ).

Fit 15B Coil spring on 14F Front suspension strut.

Fit 15A Top mounting to 14F Front suspension strut top and fix with FM screw. Do not overtighten FM screw , leave rotation freedom for 15A Top mounting , this will enable better steering function.